Going to pick it up right now. It is a 93 8v, same valve cover as the 1.3. Will I have to rejet or will the carb be OK with 20% more displacement?
So I know I need the swap kit and a fuel pump. Do I need to mod the pan?
Also, how much wiring to I have to pull under the dash?
I like that idea with the front reversal, then change the rear to match with longer shocks of course.
Sure you will have to rejet the carb. But I would highly recommend swapping the EFI, along with the engine. Why go to the trouble of an engine swap, if you are going to keep the carb? EFI...starts great at any temp.; automatically compensates for altitude changes; will give you an error code that tells you where to look, if the system senses anything out of the ordinary (much easier to troubleshoot); more reliable than a carb; better MPG.
If you don't lift it, or don't lift it over a couple of inches, you will have to use the samurai pan and mod it accordingly. If you do a SPOA or 3+ inch lift, the 1.6 pan should clear the axle fine.
At a minimum, you have to have all the wiring that goes to the ECM. I would also pull the cluster wiring and the ignition wiring. It is best to pull all the wiring, except for the part of the harness that goes into the drivers side kickpanel (the only wire you need from there is the one that runs back to the fuel pump....it is easier to just run a new wire). Then you can sort out the wires you actually need...or if you are sending it off to have someone else do the wiring, that ensures all the wiring is there that they will need.
I wouldn't do a front shackle reversal. It isn't enough of a benefit to make it worthwhile, IMO.
If you are going to only run 29s, I wouldn't lift it much over a couple of inches, if at all. With some slight bumper trimming, 29s will clear at stock ride height. If you go that route, you will have to use the samurai oil pan and mod it, but the lower center of gravity and the "not looking goofy with a bunch of lift and small tires", will make it worth it.