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Removed my bumper cover and found a nightmare! - Update & more pics

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Offline hegemon

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Re: Removed my bumper cover and found a nightmare! - Update & more pics
« Reply #15 on: March 02, 2010, 07:56:15 PM »
Thanks - honestly I love working on the tracker it's nice and simple, and with a resource like Zukiworld you can't go wrong.

Need to figure out something simple for the bumpers next.
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Bobthebiker

Re: Removed my bumper cover and found a nightmare! - Update & more pics
« Reply #16 on: March 02, 2010, 08:00:51 PM »
I have to give you a lot of credit.   had that been mine, I'd have cut the whole thing up for scrap after seeing all that rust mucking things up.     
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Offline fuzzy1

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Re: Removed my bumper cover and found a nightmare! - Update & more pics
« Reply #17 on: March 03, 2010, 08:39:14 AM »
x2, nice work!!
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'97 Sidekick Sport 1" spacer lift 225/75R16 Cooper AT's. Pioneer Sound, 14" Grant Steering Wheel.Otherwise mostly stock
'96 Tracker 1.6l 16v 3spd Auto 4x4 85k - 1 1/2" OME Lift BFG 235/75 AT's on Ion Alloy 15x7's - Pioneer Sound - Custom Installed Hydraulic Drivers Seat (Sold)

Non Illegitimi Conterat
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Offline bentparts

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Re: Removed my bumper cover and found a nightmare! - Update & more pics
« Reply #18 on: March 03, 2010, 11:34:27 AM »
Nice work hegemon, man that took some dedication!  I guess I got pretty lucky with my 95, virtually no rust at all, and it seems to be undercoated with some kind of rubberized material. It makes me wonder though, was this undercoating a factory installed job or aftermarket? Anyone know for sure?
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The usual stuff, and 2nd generation Air to liquid intercooled TURBOCHARGER
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Offline hegemon

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Re: Removed my bumper cover and found a nightmare! - Update & more pics
« Reply #19 on: March 03, 2010, 11:56:26 AM »
Thanks all - it definitely took some time, but needless to say I'm a much better welder now then when I started.

Bentparts - a 95 with no rust would be a dream, my 96 also has some kind of rubberized under coating, kind of feels like uncurred bondo.  Seems to have protected a good portion of the tracker, as there's virtually no rust in my floors, just the frame and the rear section of the body.
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Offline bentparts

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Re: Removed my bumper cover and found a nightmare! - Update & more pics
« Reply #20 on: March 03, 2010, 02:12:37 PM »
My frame and just about everything else under the Tracker, fender wells etc. was coated with the stuff. Makes it a bitch to weld anything though, you've got to scrape it off first. I tried grinding it off, it just smeared! Sure did a nice job of protecting it though.
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The usual stuff, and 2nd generation Air to liquid intercooled TURBOCHARGER
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