Out of town and discovered the rgt frt (pass) CV axle
outer boot is toast. And for awhile too.
Axle is cheap ($50 at NAPA) but I am without my manual.
Does anyone have instructions and what tools I need to R&R
the axle??
I understand the passenger is easier than the drivers???
So I've been told...
Thanks in advance
No, the drivers side is easier than the passengers side.
There are a couple of ways to remove the passengers side.
First....
You may want to either drain the diff gear oil, or park with the passengers side uphill a little, otherwise a little gear oil may run out of the axle housing, when you pull the axleshaft out.
Remove the locking hub using a 12mm wrench on the 6 bolts that hold it to the wheel hub.
Remove the snap ring and washer from the end of the axleshaft.
Take the balljoint loose from the a-arm using 17mm (I think) wrenches on the 3 bolts/nuts.
I think you may have to slide the axleshaft out of the knuckle/spindle a little bit, so you can remove all the balljoint bolts (been awhile since I've done one).
If you had to pull the axleshaft out of the knuckle/spindle a little, to get the BJ bolts out, push the axleshaft back into the knuckle, as far as it will go.
Pull out on the knuckle far enough that you can pop the axleshaft out of the axle housing, by using a large flat screwdriver inbetween the axlehousing and the axle CV joint.
Once the axleshaft is removed from the diff, you should be able to move it around, so it will clear the front axle housing and pull the other end of the shaft out of the knuckle/spindle.
Second...
This way isn't really a good way to do it, but it is an option. It involves disconnecting the whole axle assembly.
Drain the front axle gear oil.
Remove the 3 bolts from the drivers side axleshaft (14mm wrenches).
Remove the 3 bolts from the passengers side axle hanger (14mm wrench/socket).
Remove the 2 bolts that hold the diff support to the crossmember (14mm socket).
Remove the 4 driveshaft bolts (14mm wrenches). Then make sure the driveshaft doesn't fall/pull out of the tcase.
Remove the 3 or 4 bolts that hold the drivers side axle drop bracket to the axle housing (14mm wrench).
Pop the passengers side axle out of the axle housing by using a large flat screwdriver inbetween the end of the axle housing and the CV joint.
Push the whole axle housing as far to the drivers side as you can and pull the axle out of the axle housing.
Remove passengers side hub (12mm wrench).
Remove snap ring and washer from the end of the axleshaft.
Remove axle from knuckle/spindle.