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hello i need some advice about replacing the crankshaft seal on my zuki samurai

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I have a 88 sammi and i replaced the crankshaft seal once already and went about 100 miles and it started leaking again i thought i cleaned the shaft good enough may i have done something wrong and i heard of a seal saver ring where can i buy one at, are they worth it, and how do i put one on.

also what is the best way to clean the crankshaft it has some rust on it could i lightly sand it and it be ok with the new seal'

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Offline c3006

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I would say sanding is a nono,mabe some triple ooo steel wool to clean it up.  Check to see if it is grooved where the seal runs ,if so you may have a problem. hopfully you just damaged the new one putting it on and another shot will get it.  never heard of a seal saver ring. Good luck.  c

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Offline 86Sumo

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HI, if you go to Advance Auto and ask for a seal speedy sleeve, they got mine for me. I'm sure other parts stores have them too. I didn't have any rust because it was leaking oil. But as mentioned I would think that steel wool would work good. The kit has a sleeve is very thin that has a bell on the end that the included installer pushes against so you can just drive it on with a hammer and a deep socket or piece of pipe. I can't remember which I used. These aren't cheap but is a lot cheaper than putting in a new crank. I'm thinking around 30 bucks. However, they WORK GREAT. I have changed seals before and just like you they leak. This will fix that. Oh, and you can get them with or with out the seal. Some people will use locktite but I put mine on dry and haven't had a problem.
Hope this helps.
Bob

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Offline wildgoody

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It's the rust that killed the new seal, you can sand the crank, but
it needs to be done with fine sanding cloth, at least 220 and use
oil as a lubricant, then follow up the rust removal with a very fine
like 400 also lubed with oil.

Rust is very hard, and rough which chews the fine lip on the seal,
the saver sleeve is another good option, but the rust is still going
to be a problem, also don't put the seal lip into the groove if one
has developed in the crank surface, drive it in a little farther to a
new fresh surface, past the rust if you can so it will not be a problem

Wild
« Last Edit: August 28, 2011, 05:58:53 PM by wildgoody »
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sweet thanks for all the advice very appreciated


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Offline DonD

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I have a 88 sammi and i replaced the crankshaft seal once already and went about 100 miles and it started leaking again i thought i cleaned the shaft good enough may i have done something wrong and i heard of a seal saver ring where can i buy one at, are they worth it, and how do i put one on.
http://www.store.partsdinosaur.com/product3364.html

The install tool is there too.
Central AZ
'90 Tracker
8k Smitty Winch
Man. hubs
Skids
Nerfs and sliders
Lockrite rear
OME susp
4.24 TC
ZOR Ft Bumper

I am sure you did but it is worth mentioning to lube the seal for break in.

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Offline mrfuelish

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call hawk for a seal saver tool, it looks like a small white plastic tube that slides over the crank then you slide the seal over it as to not cut the new seal on the sharp edge of the crank, tap the seal in and pull the plastic part out and your good to go.
1987,1988,1988,1990 samurai's,  1953 m38a1,  1996 x-90,blue.1996 x-90 red.1994 2 door tracker.   only Dead Fish go with the flow.                No Hairy Nosed Wombats were ran over on the trail today.       My ZUK is Xenophobic.