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STUCK passenger side CV axle

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Offline djlantis57

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STUCK passenger side CV axle
« on: March 25, 2011, 08:53:18 AM »
1990 Geo Tracker 2dr 4x4.
I'm replacing my passenger side CV axle.  I already got my old one out, traded it in under warranty, and began installing the new axle.  It appears the groove on the outside stub axle (hub side) is cut in the wrong place, and I couldn't get the C-clip on because it didn't have enough clearance.  No way was it going to fit.
So I began to remove the axle to go trade it back in for my old one that I KNOW will fit, only to find that now it is STUCK in the housing.  That inner snap ring is doing its job way too well.
I tried prying it only to keep messing up the aluminum housing even more.  I tried hammering it to jar it, and more prying, no luck.  I tried slamming the CV axle itself in and out (using it like a slide hammer) and no luck.  The damn thing won't budge at all.

I'm fresh out of ideas and the last thing I need is to break something and now I'm responsible for it.  Thinking about towing it to a mechanic and having the auto parts store foot the bill for selling me a part with "improper fit."


Any ideas?  I need this out ASAP and running out of time.
God put me on earth to accomplish a certain number of things.  Right now I am so far behind, I will never die.
90 Tracker LSi 2dr tintop 5spd: slow toy . . . . . . . . . . . . . . . 08 Pontiac G8 GT: fast toy
90 Tracker LSi 2dr 5spd: SOLD.......95 Tracker 2dr 5spd: parts..........90 Sidekick JX 5spd: HI, my name's DJ and I have an addiction.........93 Tracker 2dr 2wd 5spd: PS donor/poss. 4x4 swap from 95 parts

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Offline Drone637

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Re: STUCK passenger side CV axle
« Reply #1 on: March 25, 2011, 01:44:04 PM »
You can't even take the third member out because the CV is stuck in there... 
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline Foot

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Re: STUCK passenger side CV axle
« Reply #2 on: April 27, 2011, 06:33:26 PM »
The best way I found to take'em out is to use two small prybars, one on each side behind the inner joint and push or pull them at the same time. Good luck.
HIT IT !!

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Offline djlantis57

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Re: STUCK passenger side CV axle
« Reply #3 on: April 29, 2011, 04:31:29 PM »
That's what we ended up doing, using them as a huge wedge and hammered them in further and further and beat the heck out of it, until the little snap ring just disintegrated.  It's floating around somewhere in the diff.  Haven't drained the fluid yet.  But hey the CV axle was causing the noise!  No more noise in 4wd!
God put me on earth to accomplish a certain number of things.  Right now I am so far behind, I will never die.
90 Tracker LSi 2dr tintop 5spd: slow toy . . . . . . . . . . . . . . . 08 Pontiac G8 GT: fast toy
90 Tracker LSi 2dr 5spd: SOLD.......95 Tracker 2dr 5spd: parts..........90 Sidekick JX 5spd: HI, my name's DJ and I have an addiction.........93 Tracker 2dr 2wd 5spd: PS donor/poss. 4x4 swap from 95 parts

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Offline Drone637

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Re: STUCK passenger side CV axle
« Reply #4 on: May 03, 2011, 10:52:43 PM »
Victory?  :P
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing