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ZUKIWORLD Online | Suzuki 4x4 Editorial and Forum
ZUKIWORLD Model Specific Suzuki Forum
Suzuki Grand Vitara, Vitara, Chevy Tracker (Gen. 2 Platform) 1999-2005
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Topic:
2.0 engine overhaul manual
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2.0 engine overhaul manual
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coldtaco
7
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2.0 engine overhaul manual
«
on:
February 14, 2009, 01:29:22 PM »
Just got my engine back from the rebuild shop and now I have to re-install all the stuff that bolts on the outside. I need all the torque values for everything. Down loaded a manual from someones site, but it only has the diesel engine. Thanks.
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nprecon
2318
52
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ONWARD... through the fog!
Re: 2.0 engine overhaul manual
«
Reply #1 on:
February 14, 2009, 09:26:28 PM »
Fastener tightening specs from a 2002 2.0 Liter Chevy factory manual
(pay close attention to the inch versus foot pounds):
Air Cleaner mounting bolts - 89 lb in
AC Compressor Mount Bolts - 17 lb ft
AC Compressor Mounting bolts - 40 lb ft
Camshaft Bearing cap bolts - 97 lb in
Camshaft position sensor bolt - 11 lb ft
Camshaft timing sprocket bolts - 58 lb ft
Connecting rod bearing cap nuts - 33 lb ft
Coolant by-pass pipe to cylinder head bolt - 11 lb ft
Crankshaft position sensor bolt - 11 lb ft
Crankshaft pulley bolt - 109 lb ft
Cylinder head cover bolts - 97 lb in
Cylinder head bolts
first pass - 39 lb ft
second pass - 61 lb ft
third pass - Loosen to zero
fourth pass - 39 lb ft
fifth pass - 61 lb ft
sixth pass (final torque) - 76 lb ft
Cylinder head M6 bolt - 97 lb in
Drive belt idler pulley nut - 33 lb ft
Drive belt tensioner bolts
Cooling fan drive belt tensioner bolts - 33 lb ft
Accesory Drive belt tensioner bolts - 19 lb ft
Engine cooling fan nuts - 97 lb in
Engine ground wire bolts - 11 lb ft
Engine mount bracket bolts (engine side) - 37 lb ft
Engine mount bracket bolts (body side) - 62 lb ft
Engine mount nuts - 37 lb ft
Engine oil drain plug - 26 lb ft
Engine oil pan nuts and bolts - 97 lb in
Exhaust manifold flange bolts - 37 lb ft
Exhaust manifold heat shield bolts - 11 lb ft
Exhaust manifold-to-cylinder head nuts - 37 lb ft
Exhaust manifold-to-bracket bolts- 37 lb ft
Exhaust pipe PUP catalytic converter clamp bolt - 37 lb ft
Fuel rail to cyclinder head bolts - 17 lb ft
Fuel rail banjo fitting - 22 lb ft
Flywheel retaining bolts (auto and manual) - 51 lb ft
Generator mounting bolts and nuts - 17 lb ft
Heated oxygen (HO2S1 and HO2S2) sensor - 33 lb ft
Iginition coil bolts - 89 lb In
Intake manifold bolts and nuts - 19 lb ft
Intake manifold front support bracket bolts - 33 lb ft
Intake manifold Top support bracket bolts -11 lb ft
Lower crankcase bolts
first pass - 14 lb ft
second pass (final torque) - 20 lb ft
Main bearing caps
first pass - 31 lb ft
second pass (final torque) -44 lb ft
Negative battery cable - 11 lb ft
Oil filter adapter - 17 lb ft
Oil pressure switch - 11 lb ft
Oil pump sprocket cover bolts - 97 lb in
Oil pump bolts - 20 lb ft
Oil pump case bolts - 106 lb in
Oil pump strainer bolts - 97 lb in
Oil pump relief valve retainer - 21 lb ft
Power steering pump bolts - 19 lb ft
Spark plugs - 19 lb ft
Starter bolts - 22 lb ft
Strut tower brace - 37 lb ft
Throttle body bolts and nuts - 19 lb ft
Timing chain cover nuts and bolts - 97 lb in
Timing chain tensioner bolts (camshaft) - 97 lb in
Timing chain tensioner bolts (crankshaft) - 97 lb in
Timing chain tensioner nut (camshaft) - 33 lb ft
Timing chain tensioner guide bolts (crankshaft) - 62 lb in
Timing chain tensioner shoe nut (crankshaft) - 19 lb ft
Transmission bracket bolts - 37 lb ft
Transmission to engine mounting bolts - 62 lb ft
Water pump bolts - 20 lb ft
«
Last Edit: February 19, 2009, 07:55:50 AM by nprecon
»
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'02 Chezuki Tracker with a 2 Liter and 5spd. It works for me!!!
coldtaco
7
0
Re: 2.0 engine overhaul manual
«
Reply #2 on:
February 15, 2009, 03:26:13 PM »
Thanks a lot. All the info I have found so far on line are all relating to the diesel.
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