**continued from above**
What I was thinking is that since we're not necessarily concerned with a cushy ride, the control aspect of an automatic isn't that complex compared to an engine's ECU. Basically as in a non electronic automatic, the shift points are determined by RPM and the pressure created. With some pressure transducers and a bit of work, it might not be all that tough to fool a 4L30E into working like a non electronic version. An Isuzu factory manual which lists the shift points etc and the associated flow charts for the logic behind the shift control might be a good start, I'm going to see if I can get any of this from the Haynes book next time I'm at the auto parts store. (probably a long shot since Haynes and Chilton suck with regard to that sort of info typically). Wish I knew someone that worked at an Isuzu Dealership that would let me take a look at the factory book. Worst case there's an Isuzu/Chevy dealer 2 miles up the road from me, asking em might even be enough unless they're complete weenies. (probably a safe bet expecting them to be weenies as they are a stealer er dealership). Not a whole lot of liability involved in letting me look at a tech pub though so maybe I'll luck out.
Anyway, the only problem I see with the 60 degree v6 by itself with the 3 speed vs the 4 is that I'm not sure running around at 4000 rpm all day like you would be on the freeway with the 3 speed is what the engine is designed for. If you're going to go this route then definitely plan on building it up right and doing a very good internal balance and such with the help of a competent machine shop.
That's primarily why I was suggesting possibly putting it in with the 4 speed and T-case as a package. One other option with the 4 speed *might* be to use the t-case from a tracker/kick with the 4 speed and the v6. Not sure it would just bolt up but it might be worth looking into at least. If the 4L30 is so universal, it would make sense they would keep stuff like the rear output and bolt pattern standardized as well. Mostly depends on whether or not they changed this between the 3L30 and the 4L30.
I'm also trying to verify if the 4L30 in the first Gen Rodeos is possibly a standalone controller rather than integrated with the engine's ECU. If anybody knows for sure chime in here. If it is standalone, swapping it would be easy and provided the Tracker/kick T-case bolts up it would be more or less a bolt in deal. (Also assuming that the fluid passages are the same between the Rodeo bell housing and the tracker/kick bellhousing).
I guess the main reason I'm kinda stuck on using the 4L30 from the rodeo is because the 1st and 2nd gears are much better suited to a truck in the 4L30 on the Rodeo. Since the 3L30 is essentially the same as the 4L30 other than the addition of the overdrive, it might also be possible to swap the first three gears into a Tracker/Kick 3 speed for some better low end gearing. 3rd gear is 1:1 like in the tracker/kick, and it probably would just involve swapping in the planetary set from the 4L30. Wouldn't solve my highway driving RPM issue but it would make for better offroading if nothing else.
Honestly I like the idea of the V6 with the 4 speed and the V6's ECU/Tranny controller with the Tracker/Kick t-case bolted on the back if it can be bolted on the best of all these Frankenstein approaches. Should work OK since the only thing you'd have to maybe work some wiring magic on is fooling the electronic shifter into thinking it's permanently disengaged. Also if you have an older Tracker/Kick, putting an engine out of a newer Rodeo (even if just a year newer) generally is enough to get you around emissions related headaches in most states.
If the t-case is the full size GM one that by itself might open a few options in terms of parts availability and upgrades other than it's kinda on the large side.
Oh and if anyone's considering contacting the GM powertrain guys via email from their website, don't waste too much time, I tried it a year or so ago and the best response I could get was a form letter email back from em.
If on the other hand you have some connections that work there, give em a nudge for us collectively.
Anyhow, enough rambling for one post, I'm stuck here alone working on Christmas so what else am I gonna do today provided nothing breaks? Gotta love the computer babysitting job I have, if nothing breaks it's like being a fireman without any fires to put out. (Sure there's a lot less in the way of on the job risk, and it's not as big of a hit with the chicks, but I'm married anyway so who cares.)