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carl_hannes - SJ413 in Sweden

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Re: carl_hannes - SJ413 in Sweden
« Reply #30 on: July 18, 2010, 01:37:36 AM »

So I fixed the floor under the seat.


And this is rebuilt floor and beam from underside view.


Re: carl_hannes - SJ413 in Sweden
« Reply #31 on: July 18, 2010, 01:41:41 AM »

Final result floor rebuild with paint on



Kind regards from

Hannes



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Offline bentparts

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Re: carl_hannes - SJ413 in Sweden
« Reply #32 on: July 18, 2010, 05:05:47 AM »
Once again Carl, very nice work! Your doing a great job bringing that rig back to life.
The usual stuff, and 2nd generation Air to liquid intercooled TURBOCHARGER

Re: carl_hannes - SJ413 in Sweden
« Reply #33 on: July 18, 2010, 12:28:44 PM »
« Last Edit: July 18, 2010, 01:12:22 PM by carl_hannes »

Re: carl_hannes - SJ413 in Sweden
« Reply #34 on: July 19, 2010, 09:03:43 PM »
Both doors are totaly rusted out. Was very lucky because I could buy three doors for 150 kronor (that is about 20 dollars). It's one left door and two right doors. The right door is ok when it comes to rust but have a lot of dents (is that correct english for damages in sheet metal?). One of the left doors has rust in the buttom and the other one is a half done safari door. I'm going to do one left door of the two.


So this is the old right door. Rusted out in the buttom and fixed on the outside with textile sacks and polyester filler. So I'm going to replace it with the "new" right door after I've pulled out the dents on it.

(Please correct my english if I'm using wrong words or very bad grammar.)


Re: carl_hannes - SJ413 in Sweden
« Reply #35 on: July 19, 2010, 09:32:55 PM »

The only rust I found on the left replacement door was under attachment for the hinge.


So I started with fixing that. With some lead this is going to be invisible :)



Re: carl_hannes - SJ413 in Sweden
« Reply #36 on: July 19, 2010, 09:34:01 PM »

Next was pulling out the dents. After that some shrinking and straightening of sheet metal. Some lead, grinding and sanding will finish the job.


The result. I'm not so happy with the profile near buttom. It's not as straight as I want it to be. I have to fix that in the final preparation for paintwork.

Re: carl_hannes - SJ413 in Sweden
« Reply #37 on: July 19, 2010, 09:39:38 PM »

I was a bit surprised that the replacement door didn't fit directly. I did spend almost an hour for adjustments.

Kind regards from

Hannes

« Last Edit: July 19, 2010, 09:41:14 PM by carl_hannes »

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Offline Drone637

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Re: carl_hannes - SJ413 in Sweden
« Reply #38 on: July 20, 2010, 01:36:58 AM »
Quality work as always.  Nice job pulling the dents out of the door.  :)
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
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Offline TopHeavy96

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Re: carl_hannes - SJ413 in Sweden
« Reply #39 on: July 21, 2010, 08:25:38 PM »
Amazing work,  not too many guys left that can do real body work. 
96' Tracker 4-door, 16v, auto, open front, limited slip rear, Jeff1997's 2" lift with diff spacer, 95' mustang shocks, Calmini axle truss, BFG 30x9.5 mud-terrains on 15x8 "D"-windows, trimmed and banged fenders and bumpers, radio shack CB, Tom Tom GPS, 100w KC lights
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Re: carl_hannes - SJ413 in Sweden
« Reply #40 on: July 24, 2010, 01:05:24 AM »
Thanx for all your positive feedback bentparts, Drone637 and TopHeavy96. I hope that you also will tell me if I do something that is not so good :)

I'm now continuing with the left side. That is even worse then the right side.


Not so much left of the fender :(


From here you can easily see the street from inside.

Re: carl_hannes - SJ413 in Sweden
« Reply #41 on: July 24, 2010, 01:21:41 AM »

So I started with welding the inner fender and the bottom front corner.


It's not so good under the fender in front of the door either. On this side I have to fabricate a new peace for the fender under the hinge.

Re: carl_hannes - SJ413 in Sweden
« Reply #42 on: July 24, 2010, 01:22:47 AM »

Like this.


Welded in position.

Re: carl_hannes - SJ413 in Sweden
« Reply #43 on: July 24, 2010, 01:38:48 AM »

My hammer set for sheet metal :)


More sheet metal in place on fender.


Re: carl_hannes - SJ413 in Sweden
« Reply #44 on: July 24, 2010, 01:54:43 AM »

This is a paper template for the strip that the fender flare is going to be attached to.


Fender completed with zink on.

Kind regards from

Hannes