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Project: Trouble

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Offline BRD HNTR

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Re: Project: Trouble
« Reply #75 on: April 20, 2010, 12:01:48 AM »
Time for the heavy equipment.


Seems to have worked, we can now use both doors.  Tomorrow I will try to fit the hood off the Brd Hntr, seeing as it will not fit properly with the envisioned motor change.  Then the Project Trouble will look like the Drones ear probably does Dark Blue, Green, Red, & Black.
Loaded the campers on Trucks today to get ready for Race Day.  It will be in good enough condition to race by this weekend.
93 Tracker,XL7 springs & 1" raised spring pads in front with YJ springs in back, home built bumpers rear & front (w/winch), 2" x 4" rock tubes,  ARB front & rear, converted Sami rear to IFS, 33x12.5x15  aluminum rims, roll cage, 2.7L w/5 speed auto.

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Offline ebewley

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Re: Project: Trouble
« Reply #76 on: April 20, 2010, 10:29:38 AM »
Sure am happy you guys are going to make it...

Dedication is spelled "t-e-a-m t-r-o-u-b-l-e"

 8)

-Eric
Eric L. Bewley                               
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Offline Drone637

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Re: Project: Trouble
« Reply #77 on: April 21, 2010, 09:55:59 PM »
Another round up updates from the dedicated half of the team, the guys from up north.

Monday - Straighten body, fit fenders, adjust door:







Tuesday - fit hood, mask & cover, paint:







Wednesday - repaint hood, remove masking, put lights and trim on, put decals on:









It's a wonder I head up north at all.  They seem to get all the work done when I'm not around.  As always, full size and additional pics available at http://picasaweb.google.com/CrawlersNW/RaceCar

96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

Re: Project: Trouble
« Reply #78 on: April 22, 2010, 06:48:35 AM »
Nice come back you guys.  That thing was pretty messed up, but now it looks great.

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Offline heiney.5

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Re: Project: Trouble
« Reply #79 on: April 22, 2010, 07:37:55 AM »
The project is looking better and better....even after a rollover. I really like the hood logo, nicely done.

So was the drifting session to determine the driver? ;)

Difficult takes a day. Impossible takes a week.

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Offline Bigzook

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Re: Project: Trouble
« Reply #80 on: April 22, 2010, 07:49:02 AM »
Hey Drone, as I read the rules you have to put the number on plates in a certain place. Just a FYI for ya.
"Numbers must have one inch of space between them.

Numbers must be a minimum height of eight inches and be a minimum of one and
one half inches wide.

Minimum number plate size is ten inches high by fourteen inches long.

Numbers must be located in the following positions: On the rear of race vehicle, high
and close to the back of the cab and on both sides of the vehicle.
"

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Offline muskegtracker

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Re: Project: Trouble
« Reply #81 on: April 22, 2010, 09:15:16 AM »
Looks pretty awesome guys!  8)
91 Chevy Tracker
2.7L V6, Coil-over Suspension, ARB, and other goodies...
My build - http://www.zukiworld.com/forum/index.php?topic=25353.0

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Offline Drone637

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Re: Project: Trouble
« Reply #82 on: April 22, 2010, 11:30:15 AM »
Hey Drone, as I read the rules you have to put the number on plates in a certain place. Just a FYI for ya.
"Numbers must have one inch of space between them.

Numbers must be a minimum height of eight inches and be a minimum of one and
one half inches wide.

Minimum number plate size is ten inches high by fourteen inches long.

Numbers must be located in the following positions: On the rear of race vehicle, high
and close to the back of the cab and on both sides of the vehicle.
"


As I read it you had to have numbers that are 8 inches high and a minimum of 1.5 inches wide with and least 1" between the numbers, one on each side and one on the rear of race vehicle high and close to the back of the cab.  We put it on the tailgate as we are actually running one without a spare tire on it.



The rules don't say anything about where to place the number on the side of the vehicle.  Just that you have to have one that is easily visible and identifiable by the scoring table. 
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline ebewley

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Re: Project: Trouble
« Reply #83 on: April 22, 2010, 05:07:50 PM »
Miraculous recovery!

-Eric
Eric L. Bewley                               
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Suzuki 4x4 Owners Association - Please Join  The ZUKIWORLD ORDER Today!
About ZUKIWORLD Online: We are an enthusiast web site dedicated to the promotion of the Suzuki Automobile as the best and most capable vehicle on the planet. We offer product reviews, Tech tips, DIY, Travel and Adventure, Forum, Technical information, Life Style, and so much more!

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Offline Drone637

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Re: Project: Trouble
« Reply #84 on: April 26, 2010, 10:55:27 AM »
Before the race I put on a set of 'high end' Gabriel shocks from Autozone.  They seemed to hold up, could have used a bit more travel and cushioning when coming off of a jump or hitting bumps at high speed after going down a dip.  Still, they worked well enough.

Successful race.  During pre-running we almost overheated as the electric fan stopped working but BRD HNTR noticed it in time.  Ends up there was a dent from when the vehicle was rolled that was catching the fan blade.  Some time with pliers and a mallet fixed that.  We also broke one mirror off and the air horn filled up with dirt and stopped working by the time I actually had a reason to use it. 

The front wheels look to have the same alignment as when we started, so the bracing worked and the front struts stayed working without issues all day. 

Some teaser photo's from the race.  More pictures and video to come as time moves forward.






96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline bentparts

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Re: Project: Trouble
« Reply #85 on: April 30, 2010, 05:07:53 AM »
Looks like a blast!
The usual stuff, and 2nd generation Air to liquid intercooled TURBOCHARGER

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Offline Drone637

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Re: Project: Trouble
« Reply #86 on: April 30, 2010, 11:31:04 AM »
It was.  I recommend people build their own rig up and come out to the next race if they have the time.  :D

I forgot to mention my sponsor!

Fuzzy Mutt - fuzzymut.net - All natural Dog snacks, shampoo, toys and other items for your favorite animals.

96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline Drone637

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Re: Project: Trouble
« Reply #87 on: July 21, 2010, 04:03:16 PM »
With three races in the books I figured it was about time that an update was posted to the build thread.

Damage from the Race:

Rear Shock Mount
Missing Rear Spring
Front Hubs
Radio

It looks like the rear bump stop was destroyed, that meant the shock was acting as the bump stop.  And caused the failure mentioned in the article available at http://bit.ly/c3PzXK

No idea about the front hubs, but neither one is engaging at the moment.  That caused BRD HNTR to go off the track as he claims the vehicle didn't pull through the corner like he was expecting.  We will never know the truth as I forgot to turn the camera on during his version of Mr. Toad's Wild Ride on the first lap.

The radio fell inside the dash again.  I'm debating removing it.  Or building a better mounting brace.

How Project Trouble Held Up:

The Bilstein Front Struts were great on the first race and held up half-way through the second.  But with the rougher coarse the front struts were all but gone by the third lap.  I talked to Bilstein's warranty department about this and they offered to rebuild the struts for $75 with racing oil which should handle the temperatures.  So those are to be sent off next week for repair, we'll see how they hold up.

The rear shocks that managed to hold up admirably during the first race were no match for the constant pounding and gave up about half-way through the first lap, causing a much rougher ride.  The Eddieville tracks smoother sections probably gave them time to cool down, something not available at Goldendale.  But she was still drivable.

The front strut tower bracing hasn't moved yet, so it looks like adding the internal re-enforcement was a success.  It was certainly easier then putting in a strut tower brace.

Low Range is where it is at.  It is rare that I top out on 5th gear and the close mesh of 3rd and 4th make for much better racing then trying to jump between 2nd and 3rd.

Thoughts on the Project:

If your doing this, secondary bump stops are a must.  Especially on the rear.  This would have saved our rear end and allowed us to probably run the entire third race, even in 2wd mode.  So when you build your rig, pick up a set of bump stops to throw under the frame.

2wd is easier.  Less stuff in the way and you don't have to worry about your front end breaking.  It is probably best to get a 4wd Tracker and convert it though, welding a cover over the front output shaft.  That way you get low range.  But there is something fun about having a 4x4 racer.  :D

Power Steering wouldn't be bad.  Not so much for easier steering, I have never had a problem with my arms getting tired.  More for the quicker steering it provides allowing you to cut back and forth faster.  Of course, it is just another thing to go wrong.

Rear Shocks are a tough one.  Without building new mounts you can't really get the shocks you need to keep cool, even expensive shocks are going to get eaten alive.  Until your ready to build something for the back end cheap replacement shocks and an understanding they are going to fade is probably your best bet.

What's Next:

We have some pretty cool things in mind for Project Trouble v1.5.  We are limiting our changes to the rear end and keeping them simple for now.  Borrowing (stealing) the modified 3 link from BRD HNTR's V6 project and going with a slightly different spring and shock setup.  Look for updates as we get closer to the end of August!
« Last Edit: July 21, 2010, 04:04:56 PM by Drone637 »
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline ebewley

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Re: Project: Trouble
« Reply #88 on: July 23, 2010, 08:21:05 AM »
Excellent update! Thanks...

-Eric
Eric L. Bewley                               
Editor, ZUKIWORLD Online                   

Suzuki 4x4 Owners Association - Please Join  The ZUKIWORLD ORDER Today!
About ZUKIWORLD Online: We are an enthusiast web site dedicated to the promotion of the Suzuki Automobile as the best and most capable vehicle on the planet. We offer product reviews, Tech tips, DIY, Travel and Adventure, Forum, Technical information, Life Style, and so much more!

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Offline Zukipilot

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Re: Project: Trouble
« Reply #89 on: July 27, 2010, 03:34:21 AM »
Great info.. Thanks.

Zig
Zukipilot
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