Didn't like how dirty my air filter was.
So time to start making a snorkel, but not wanting to pay $200-300. Mostly using 3" PVC, 3" tubing is big, so I went with the thinner walled PVC instead of ABS.
It's late, so I hope this like to the albums shows all the pictures.
http://s305.photobucket.com/albums/nn204/jayinbarrie/Snorkel/In the front quarter panel is the air intake tube, and a large air box. Junking the air box, and turning the tube around to face the rear.
I trimmed the tube opening, its about 2.5". I cut a 3" piece of 3" PVC and cut a strip out. Used adhesive and clamped the sliced PVC to the tube, this made the OD 3" so I could glue an normal piece of 3" PVC to it, then a cupling, and then a rubber cupling to join the rest of the snorkel. Once painted and glued the rubber coulpling will help assembly and allow some access if needed.
The smaller 2" opening on the tube that will now be facing forward will be fitted with a little run, a 90, and a screw cap access hole. This will give a small drainable section if I do get water in the snorkel from driving in heavy rain. For this part I'm using scrap, so its not yet cut to fit and I don't have the access cap.
So, seal up the drain hole and cracks around the rubber fittings. Putting what we so far have together leaves us at the step to cut into the body...
There's not much room in the panel. There is one spot inside that has a grove on the engine side, this JUST allow enough room for the 3" 90 PVC (the 1/8" thicker ABS would work, but this is tight as it is). Cutting a large elogated hole allows for the PVC to come through and up a few inches.
From here it's a simple 45 and up beside the window. I bent some steel to make a bracket, I'll bolt the bracket to the piller, and then bolt the tube to the bracket.
I'll get some more pictures later.
As you can see from the Bondo, I had cut my hole way to big. I'll try a picture of the hole with some measurements to make it easier for others.