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calmini

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Offline dentedzuk

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Re: calmini
« Reply #15 on: September 11, 2008, 10:39:48 AM »
Thanks for the info 4D-SPUDS  I'll keep it in mind after I get my kit installed!  My zuk's front end is still on jack stands..working on it when I can.  Got most everything done minus springs & tie rod ends and locking hubs.  I have some spring compressors from auto zone to help with the springs.. but they are a real pain.  I've been trying to keep the blue paint unscratched but I think its going to be inevitable while getting the springs in.
As for the OME stuff.. maybe someday after I blow what Calmini supplied.  I still have a RRO B/L to install and am in search for a rear locker I would like to get first.
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline dentedzuk

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Re: calmini
« Reply #16 on: September 13, 2008, 08:43:45 PM »
Finished installing my kit!  Here some poser shots:  8)
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline olija

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Re: calmini
« Reply #17 on: September 25, 2008, 10:21:29 PM »
How about some daytime shots? And maybe a couple on flat ground? Or even better, off road!
97 Sidekick 4door 5 speed, 1.5 spacer lift, 2" body lift, CJ rims, locked rear, 31's, 4:1 low <SOLD>
01 Vitara 2.0L 5 speed, 2.5" Calmini lift, 2" body lift, Sidekick rims, locked rear, 31's, 4:1 low, 5.13 diffs <SOLD>
03 XL7 2.7 5 speed, 4.5" AE lift with OME springs, 2" AE body lift, 5.13 diffs, 3:1 low, 235/80R17 BFG AT's on Ultra 17x8 with 1" spacers, skid plates, Balmer Fab front bumper

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Offline dentedzuk

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Re: calmini
« Reply #18 on: September 29, 2008, 06:55:27 AM »
I got some from this weekends camping trip I'll post after I figure out how to get them off the phone! 

On another note..

Make sure you install the cotter pins that come with the tie rod ends from the Calmini kit.  I forgot to put them in and the nuts loosened themselves up.. When I checked them out (because the steering was very loose) the nuts were about to fall off.. Nothing is worse that losing steering on the highway!
Well of course there are a few things.. but flying off a cliff screaming seems kinda crappy to me! :o  Anyways hopefully everyone else was smart enough install theirs correctly..  After I put the pins in my tie rod nuts haven't move and believe my I've been checking!
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline dentedzuk

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Re: calmini
« Reply #19 on: September 29, 2008, 07:12:03 AM »
Does anyone know the lengths of Calmini shocks?  And maybe the extended and compressed lengths?  I want to put coil spacers in the rear to balance out my lift. The front is running high..
thanks
James   
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline blacknight

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Re: calmini
« Reply #20 on: September 29, 2008, 12:39:13 PM »
Does anyone know the lengths of Calmini shocks?  And maybe the extended and compressed lengths?  I want to put coil spacers in the rear to balance out my lift. The front is running high..
thanks
James   
it will come down im time but if you add a 1 spacer to the rear a 1999 ford f150 two drive will fit realy nice. NOT THE 4X4 ones they are way too long.

George

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Offline dentedzuk

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Re: calmini
« Reply #21 on: September 29, 2008, 01:34:05 PM »
Thanks Blacknight!  Will I need a drive shaft spacer?   

Does this look right for specs? (Napa 99 f150 shocks)
Upper Mount:Stem 3/8" x 16
Lower Mount:Loop Type 12MM x 1 1/2"
Compressed Length:13.875"
Extended length:23.750"
Travel Length:9.875"
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline dentedzuk

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Re: calmini
« Reply #22 on: September 29, 2008, 02:09:06 PM »
How about some daytime shots? And maybe a couple on flat ground? Or even better, off road!

Forget the phone pics.. I can't figure them out! Here is some daytime semi flat ground pics!
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline nprecon

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Re: calmini
« Reply #23 on: September 29, 2008, 07:57:38 PM »
Very nice and clean looking trucklet you have there, dentedzuk... but I don't see any dents on that baby!!!
« Last Edit: September 29, 2008, 08:50:40 PM by nprecon »
'02 Chezuki Tracker with a 2 Liter and 5spd.  It works for me!!!

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Offline bzzr2

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Re: calmini
« Reply #24 on: September 30, 2008, 08:09:40 AM »
-----Thanks Blacknight!  Will I need a drive shaft spacer?   ------

good question, i'm wondering the same and also wondering about any brake line adjustment requirements with these shocks. 
03-ZR2, 2dr, 31x10.5 SSR's & stuff...--sold :-(
03 xl7, jeff's 2inch spacer lift, 225/75/16's; sold
09 taco reg cab short box 4x4

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Offline blacknight

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Re: calmini
« Reply #25 on: September 30, 2008, 10:32:58 AM »
The only issue that I ran in to was the parking brake cable. Now that could be because the 2" body lift I have?? Just end up unbolting the tie down on the frame by the rear wheels.  As for a drive shaft spacer I don't have one and the tail of the drive shaft is pull out some so a drive shaft space would be nice.

George

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Offline dentedzuk

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Re: calmini
« Reply #26 on: September 30, 2008, 03:13:59 PM »
Very nice and clean looking trucklet you have there, dentedzuk... but I don't see any dents on that baby!!!
Thanks man.. I've pulled most the dents out that my wife put in it before it was mine!  But  I did add one on last weekend camping while loading the roof rack! >:(  ...  I' got some bed liner that im planning on applying to the lower half and frame of my zuk after I intsall my B/L after that I won't be to worried about dents much more.

The only issue that I ran in to was the parking brake cable. Now that could be because the 2" body lift I have?? Just end up unbolting the tie down on the frame by the rear wheels.  As for a drive shaft spacer I don't have one and the tail of the drive shaft is pull out some so a drive shaft space would be nice.

George


I wonder if a tracker drive shaft spacer would work? If not im sure it would be easy to fab...

Anyone else have tire rub on their rear brake lines?
2001 2.0L 4dr Vit: Calmini 2.5" susp, 215/65R16's, Surco safari rack, cone filter, turbo muffler!
***FOR SALE***
2" R.R.O. B/L w/ steer extension - $125
Trackkick axle, $50
stock Vit springs - $50
2x 225/75R16s A/Ts(95% tread) -$85  
pics- http://www.zukiworld.com/forum/index.php?topic=24765

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Offline nprecon

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Re: calmini
« Reply #27 on: October 01, 2008, 04:34:02 AM »
Bzzr2 instead of just unbolting those two tabs holding the brake lines, I just made two 2" long metal extenders boltes one end to the tab and then attached the brake lines back to the frame at the original location.  These extenders will keep the brake lines from snagging on ground crap that brushes under the frame while still providing the slack for the axles to move while lifted.
'02 Chezuki Tracker with a 2 Liter and 5spd.  It works for me!!!

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Offline bzzr2

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Re: calmini
« Reply #28 on: October 01, 2008, 06:55:19 AM »
Bzzr2 instead of just unbolting those two tabs holding the brake lines, I just made two 2" long metal extenders boltes one end to the tab and then attached the brake lines back to the frame at the original location.  These extenders will keep the brake lines from snagging on ground crap that brushes under the frame while still providing the slack for the axles to move while lifted.

thanks for the thought - have any pics of this?  my lines are maxed out and i'd like to get more travel.. 
03-ZR2, 2dr, 31x10.5 SSR's & stuff...--sold :-(
03 xl7, jeff's 2inch spacer lift, 225/75/16's; sold
09 taco reg cab short box 4x4

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Offline nprecon

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Re: calmini
« Reply #29 on: October 01, 2008, 06:08:23 PM »
NOT much to them, just two pieces of relatively light guage sheet metal (2" long and 3/4-1" wide) with a hole in each end for the bolts.  I used a piece of galvanized steel from one of my house window shutters I took down.  It is 1" wide and about 1/16" thick.

Run the factory bolt thru one end of the 2'' "extender" and screw it into the original factory crossmember mount.  Then take another small bolt and nut and bolt the factory hand brake line mount to the other end.  This "pushes" the line forward a little and takes some of the the "U" shape out of the line.

If you lay on your back under your truck and look straight up at the hand brake lines where they bolt to the frame cross member, you'll notice the hand break cable is kind of "U" shaped (to the rear).  The point where the lines are secured to the crossmember appears to be FARTHER back than where the cable goes through the little rubber guide bushings (by the rear wheels).  The two inch tab kind of "pushes" the cable back forward and takes most of the the "U" bend out of the line. 

When I put the coil spacers in, and later on another truck the OME springs, I had to unbolt the two hand brake lines from the cross member in order to get the axle to tip enough for the springs to fall out and to reinstall.   This "extender" doesn't make the hand brake lines longer, I think it just allows you to use more of the stock hand brake line from the crossmember.  You still want to make sure the insulator on the hand brake line on each side is riding within the little rubber guide next to each wheel.   Not a hi-tech solution, but it keeps the lines out of harms way in about the same way the factory did.  Best of all, this mod doesn't cost hardly anything, just your time really.

If you're running 3" of lift or more on the rear, I suppose... you should consider a new/longer replacement lines.   You can only get so much adjustment out of the stock ones. 
« Last Edit: October 01, 2008, 06:21:18 PM by nprecon »
'02 Chezuki Tracker with a 2 Liter and 5spd.  It works for me!!!