Howdy,
I recently installed some larger AT tires (235/70/R16) on my 1999 GV, but in doing so I did notice some power loss in 5th gear. From my calculations my gearing is now around 7% taller, but a 4.625 ring & pinion will bring it back to stock gearing.
-My GV is a manual transmission model with the 2.5 liter V6, and hence has the 4.30 ring & pinion and the steel front differential & housing.
-This vehicle is not lifted, and I currently do not foresee lifting it. It will primarily be used on the road and on mild to moderate trails, muddy dirt roads, logging trails etc. Easy stuff.
From what I recall, the first Generation diffs will more or less bolt into the early 2nd Generation Vitaras. I have several sets of Sidekick 3rd members in my parts stash, so the cost will largely be contained to my time.
-I was thinking of first swapping over a 4.625 rear diff from a First Generation Sidekick (10 bolt without the abs ring/sensor). The GV has the ABS sensors on the axle ends, so I believe that a 10-bolt Sidekick rear diff will bolt in to the GV rear axle housing without any issues, and the ABS will work as before.
-For the front diff I can either use an aluminum 4.625 diff with 26-spline sidegears (96-98), or I can swap the 4.625 gears over into the steel GV differential housing/carrier with a spacer and ring kit. I am actually thinking of the former (26-spline aluminum diff) as it will be less time consuming. I would also like to remove the vacuum assisted GV front diff, and go to a strictly mechanical system utilizing the Sidekick 2-pin carrier and manual locking hubs. I realize that the aluminum diff will be considerably less strong than the steel diff, but again I do not plan to ever run a locker or do anything extreme offroad.
Anyone have any comments or suggestions as to why this will or will not work?