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Brush Guard

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Offline hwyman

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Brush Guard
« on: December 17, 2011, 02:40:46 PM »
I am going to attempt to make my own brush guard since I can not find one anywhere for my 94 2 door tracker.  The one area that I am having trouble is how/where to bolt it up to.  Does anyone have one that will take pics of how thiers is mounted so I have some idea how to procede?

Thanks

Travis
1994 Geo Tracker  2dr 4wd 1.6l 8v Manual Trans

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Offline Drone637

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Re: Brush Guard
« Reply #1 on: December 17, 2011, 06:04:47 PM »
My brush guard is from a Isuzu Rodeo, just cut down a few inches in order to fit the grill properly.  For mounting I welded some tabs to the frame to bolt onto, then drilled a couple of holes through the bumper.  I'll try and get some pictures for you.
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

Re: Brush Guard
« Reply #2 on: December 23, 2011, 07:22:18 PM »
I'm interested in seeing some pictures too :-)

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Offline nprecon

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Re: Brush Guard
« Reply #3 on: January 16, 2012, 08:03:00 PM »
Cut down this Go Rhino brush guard (I found on Craigslist) 6 inches in height, then fabbed some mounting brackets from 1/4" plate (a bit over kill).  Been mounted now for almost two years... and it has never loosened or moved from where I mounted it.


http://www.zukiworld.com/forum/suzuki-grand-vitara-vitara-chevy-tracker-(gen-2-platform)-1999-2005/grille-guard-needed-for-03-tracker/
'02 Chezuki Tracker with a 2 Liter and 5spd.  It works for me!!!

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Offline talonxracer

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Re: Brush Guard
« Reply #4 on: January 17, 2012, 05:38:47 AM »
I forgot to take pics of the brush guard, I will today.

But I will explain the best that I can how it mounts, very simple actually. It uses the stock bumper mounting bolts. The thick mounting plate steel has a 90 degree bend towards the centerline on the forwards edge. it has 1 hole in the front and there is a threaded insert in the end of the brushguard and a single bolt per side holds the pushbar in place. It isnt the strongest setup, it isnt intended as a pushbar as it is rather thin steel.
Tim "the toolman" Taylor is my HERO !!!

The only GOOD Commie is the commie taking a dirt nap....

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Offline BRD HNTR

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Re: Brush Guard
« Reply #5 on: January 17, 2012, 08:45:07 PM »
Cut down this Go Rhino brush guard (I found on Craigslist) 6 inches in height, then fabbed some mounting brackets from 1/4" plate (a bit over kill).  Been mounted now for almost two years... and it has never loosened or moved from where I mounted it.


http://www.zukiworld.com/forum/suzuki-grand-vitara-vitara-chevy-tracker-(gen-2-platform)-1999-2005/grille-guard-needed-for-03-tracker/


Nice job.  That looks very similar to the one on Drone637's Tracker.
93 Tracker,XL7 springs & 1" raised spring pads in front with YJ springs in back, home built bumpers rear & front (w/winch), 2" x 4" rock tubes,  ARB front & rear, converted Sami rear to IFS, 33x12.5x15  aluminum rims, roll cage, 2.7L w/5 speed auto.

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Offline nprecon

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Re: Brush Guard
« Reply #6 on: January 18, 2012, 09:12:36 AM »
Thank you, Brd Hntr.  It has been surprisingly sturdy.  I have actually pushed vehicles with it.  I coated it with Herculiner after I cleaned it up just using the Herculiner fluid and not stirring the rubber particles into it.  Then after it air dried I spray painted it with a couple coats of semi-gloss rattle can Rustoleum to protect the Herculiner coating from sunlight.
'02 Chezuki Tracker with a 2 Liter and 5spd.  It works for me!!!