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stripped air box screws

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Offline brawnyrebel

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stripped air box screws
« on: January 14, 2008, 02:34:14 PM »
 I just bought my tracker and all of the air box screws are stripped out bad. Does anyone have a good fix ?   I'm thinking about drilling the heads off and trying to get to the remaining studs with vice grips.
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Offline bentparts

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Re: stripped air box screws
« Reply #1 on: January 14, 2008, 04:51:03 PM »
I have a tool for just that scenero, it's call Gripit. They are bits that fit into a drill/screw gun, one end burnishes the stripped head, you flip the bit over, and the other end removes the stripped bolt, screw, etc. in reverse.  Drilliing the head off is the next best option I think. I would then soak the remaining threads with PB Blaster, kroil, or another penetrant before trying to remove the remainder. 
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dicedaniels

Re: stripped air box screws
« Reply #2 on: January 14, 2008, 06:47:24 PM »
i picked up a set of internal easy outs from napa a few months ago. they have saved me alot of time. i think they have paid for themselves a few times already. they grab the outside of the bolt instead of having to drill a hole. they have worked every time so far. the whole set cost me 80 but they were like 20 each if you were to buy them seperatly.
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Offline brawnyrebel

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Re: stripped air box screws
« Reply #3 on: January 14, 2008, 07:26:13 PM »
 Thanks. The "screwout" tool did not work as planned. I will drill the heads off or try to use an easy out over the weekend.
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DistantSmoke

Re: stripped air box screws
« Reply #4 on: January 14, 2008, 07:31:05 PM »
If you have a wire welder just set a nut over each screw and burn a weld into the center of the nut, then you can put vice grips on them and twist them out.
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Offline Rhinoman

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Re: stripped air box screws
« Reply #5 on: January 15, 2008, 04:48:50 AM »
Quote from: brawnyrebel on January 14, 2008, 07:26:13 PM
Thanks. The "screwout" tool did not work as planned. I will drill the heads off or try to use an easy out over the weekend.

Be careful drilling the heads, they can get very hot and melt the plastic.
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Offline brawnyrebel

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Re: stripped air box screws
« Reply #6 on: January 15, 2008, 04:54:11 AM »
Good idea distant smoke. and thanks for looking out rhinoman
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95 Tracker

Re: stripped air box screws
« Reply #7 on: January 15, 2008, 03:02:10 PM »
mines like that too so i took wire laying around and twisted it around all four corners
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tracker8v4x4

Re: stripped air box screws
« Reply #8 on: January 21, 2008, 07:43:18 PM »
did u try takeing a bigger phillups and pounding it into the head thats how i got mine open
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Offline justzukies

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Re: stripped air box screws
« Reply #9 on: January 22, 2008, 01:05:30 AM »
Yea, was a big problem for me too.  I drilled out the heads but ruined the case.  Had to clamp the case till I replaced the whole air cleaner box.
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