Hell I can't even figure out a good way to bend my rear corners to install them..... And you want to make them for the front...
Great, I see more of my hard earned $$$ being spent on yet another mod.....
The rears... I just threw up my hands and bought'em. Costly little suckers.
The fronts, I'll make out of steel (since it takes too long for me to re-setup my MIG for alum. and I'm horrible at TIG'ing alum). I won't be bending them, but making two pieces (a side and front) and welding them together. Grinding down the corner so it's more "round" then just a flat edge welded together. Plus, the front will be a bit curved to match the body, like the side.
The steel diamond plate was a rem from my local supply house. A 2' x 2' piece, for about $15.00 (if memory serves me right). It's as thin as the alum. or even thinner. And will provide even more protection. This stuff is darn strong.
... I'll rattle can them flat-black to match the rest of the 'build'. And of course, I'll take some pictures.