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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: Mikerpm4x4 on December 11, 2005, 10:05:16 PM

Title: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 11, 2005, 10:05:16 PM
Yep the Orange rig is due for a makeover. The rockstar project has kind of kept me out of my orange rig all summer. Im bored with the orange rig. I know the rockstar will spank the orange car all day long on the trail. The way I look at this is I need to make the orange rig good at some thing the rockstar is not good at.

  The rockstar cannot rally or jump. CANNOT Its flat out dangerous. My thought is to build the orange rig into a rally/jumper that can still trail ride.  ::)

The project will be a Zukiworld artical. I will start the project the first week of January and would like to have it finished by Febuary 3rd.

Im looking for ideas, prerunner pics, links to prerunner parts websites, or anything else that may be of help. ;)

All I know for sure is that It will remain streetable, and will retain trackick steering Knuckles. I already have a centermount diff with long travel Cvs capable of 18 inches of travel. Keep this in mind.

I have a plan in place but its not written in stone. I dont want to say what it is as not to influence any possible ideas. I also would like to keep this project in as tight of a budget as possible. The artical will not be a "how to" but a overall what happened type of thing.

Mike
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on December 11, 2005, 10:26:22 PM
Good to see you in the forum Mr Hagen. Been a little quite lately.

Please help us to help you by letting us know what "Rockstar" does so well. Don't hold back, please tell all ;)

You have been wheeling it for a while now and must have a list of its strong points and its weakness's.

ZeusZuki :)

Title: Re: Orange rig is getting a makover!
Post by: Dihnekis on December 11, 2005, 11:03:35 PM
Should be very interesting, keep us updated. I can't wait to see the pics.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 11, 2005, 11:20:06 PM
Good to see you in the forum Mr Hagen. Been a little quite lately.

Please help us to help you by letting us know what "Rockstar" does so well. Don't hold back, please tell all ;)

You have been wheeling it for a while now and must have a list of its strong points and its weakness's.

ZeusZuki :)



 The rockstar works well in very off camber situations, very steep inclines, sand, snow, mud.... pretty much everything that does not include going fast. It does drive down the road great at speed but as soon as it gets bumpy the ass chases up the nose. I like the balance if the orange rig, it jumps great but the struts limit my adjustability and dampening. I feel I need more travel to ease the landings. The orange rig weighs a hefty 3500lbs.  Trackick coils are to weak for this much weight. I have tried to think of where to shave the weight but I am not willing to loose any of the things I have added to gain this weight. Bumpers, cage, rockerskids, bellypan, winch, ect. I feel by building an upper and lower controlarm setup I could possibly double the travel in the front. Im hoping that this would ease the landings and reduce things from bending.

Mike
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on December 11, 2005, 11:59:27 PM
Ahhhhhh I see grasshopper.

Check out this site and see if it gives you any ideas :)

http://www.git.com.au/~theedge/buggies_ballistic.htm

Maybe independant suspension front AND rear 8) ;D

I particularly like the half shaft solution - 300 Subaru WRX Hp and it stays together - this is what I plan on building for my V6 kick project.

ZeusZuki.
Title: Re: Orange rig is getting a makover!
Post by: Rhinoman on December 12, 2005, 05:01:15 AM
I already have a centermount diff with long travel Cvs capable of 18 inches of travel. Keep this in mind.

Tell us more. Is that 18" of up and down movement at the wheel? I know the stock Track/Kick hits the bump stops with the axle horizontal so it only uses half of the available travel. The Calmini set up is better. How much wheel travel do you reckon on getting? are you going to lower the diff further?
Title: Re: Orange rig is getting a makover!
Post by: keith on December 12, 2005, 06:42:56 AM

 The orange rig weighs a hefty 3500lbs. 

How did it get that heavy?  That like 1300 pounds over stock.
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on December 12, 2005, 07:35:33 AM
Sounds Sweet Mike! I have wanted to do this for a bit also. But not having a runnin kick kinda stopped me so far. I agree with your idea for the upper and lower A arms to start. I think a shorter coilover would be cool but may be hard to fit in there. Do you have any plans for the back yet? Are you keeping it stock? Maybe some longer arms? Here is a pretty cool prerunner site with lots of detailed pics.http://www.desertrides.com/
Maybe something similar to this car but not as extreme.
(http://www.desertrides.com/features/vehicles/trophy_bug/images/DSC01623.jpg)
more pics here
[url]http://www.desertrides.com/features/vehicles/trophy_bug/index.php[/ur
Title: Re: Orange rig is getting a makover!
Post by: kozaz on December 12, 2005, 07:39:57 AM
My thought is to build the orange rig into a rally/jumper that can still trail ride.  ::)
Mike

Mike you hit the nail on the head for me, this is exactly what I've been researching ever since I joined this forum.  I like the looks of the channeled, streched, and chopped Tracker, but soon realized that the single arm front suspension is just not going to cut it.  Even if T100 axles could be fitted the next limit is the length of the T100 axles and the strength of a single arm IFS.  So far on Toyotas, they can get a max of 12-13 inches of travel out of 4x4 IFS.

The other thing I've been looking into, is building a IRS (the kind you would see in a Sand rail).  Using 4x5 trailing arms, U-joints, and plunging style axles, you could easily get over 24 inches of travel in the rear.  The key to going fast is a longer wheel base and lots of suspension travel, which the tracker suffers from greatly. 

My original goal was to build a IFS/IRS vehicle with a Cadillac ride on the bumps, but still have 4wd when needed.  And if the right Rear end is installed, you could have posi (when the rear is air or electric locked), or turning brakes when open.

Not sure what exactly you are planning for 18inches of travel for the front but I'm really interested in this build.  I've been looking at my Toyota and a friends Tracker and realize the easiest way to get a stronger IFS is use an existing Toyota truck frame (Shortened and lowered) and add the Tracker body on it.  The Toyota frame is actually higher off the ground than a tracker's frame, and would have to be dropped to get a lower COG.  And to just put the Toy IFS front end on a tracker frame, would be more work than it is worth,  (The Toy IFS alone would give the tracker a 6 to 9 inch lift, I believe). 

If you are planning on a IRS let me know and I can go into more detail on what I've found.  I'm really looking forward to what your plans are for the Long Travel front end.

Title: Re: Orange rig is getting a makover!
Post by: truckasaurus44 on December 12, 2005, 10:46:14 AM
How about ditching the front struts for an upper&lower a-arm setup.  You could use the front frame out off a tacoma or other yota 4x4 and add one of the several widening/long travel kits to it for some Jump-happy fun.  Would also make running yota drivetrain parts in the kick a breeze.

Even better....shorten a yota frame and plop the kick right down onto it.   
Title: Re: Orange rig is getting a makover!
Post by: ebewley on December 12, 2005, 01:30:32 PM
Yep the Orange rig is due for a makeover. The rockstar project has kind of kept me out of my orange rig all summer. Im bored with the orange rig. I know the rockstar will spank the orange car all day long on the trail. The way I look at this is I need to make the orange rig good at some thing the rockstar is not good at.

  The rockstar cannot rally or jump. CANNOT Its flat out dangerous. My thought is to build the orange rig into a rally/jumper that can still trail ride.  ::)

The project will be a Zukiworld artical. I will start the project the first week of January and would like to have it finished by Febuary 3rd.

Im looking for ideas, prerunner pics, links to prerunner parts websites, or anything else that may be of help. ;)

 

Mike

What a great idea! :)

-Eric
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 12, 2005, 08:06:06 PM
I already have a centermount diff with long travel Cvs capable of 18 inches of travel. Keep this in mind.

Tell us more. Is that 18" of up and down movement at the wheel? I know the stock Track/Kick hits the bump stops with the axle horizontal so it only uses half of the available travel. The Calmini set up is better. How much wheel travel do you reckon on getting? are you going to lower the diff further?

I removed the strut, and coil to simulate where an upper control arm would be. The knuckle has 18 inches of travel before it is limmited by the inner CV. Its actually 20 but I am leaving 1 inch of cushion.

For those who have forgotten or are new, I have had a custom front drivetrain for 2 years now. I got a prototype Calmini built center mount anvil front diff. It is basicly is the same as the regular Anvil but it has 2 short sides. This allows me to have 6 inch longer Cvs on each side. I have custom built longer Cvs from a Nissan Maxima. They are about the same size as the toy CVs but they can achive steeper angles.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 12, 2005, 08:21:27 PM

 The orange rig weighs a hefty 3500lbs. 

How did it get that heavy?  That like 1300 pounds over stock.


Here is a quick estamate of how this happened.
front Bumper                       75 lbs
Rear Bumper                       75lbs
cage                                    40lbs
rockerskids                         50lbs
bellypan                              20lbs
winch                                   75 lbs
5 35 inch krawlers Additional 300lbs over stock
Trail tools                              25lbs
Sub+box                                25lbs
All steel front diff       Additional 75lbs
Front diff skidplating trussing   50lbs
Nine inch rear end   Additional 125lbs at least!
Strut brace                                25lbs

Here is around 1000lbs off the top of my head.

Mike
Title: Re: Orange rig is getting a makover!
Post by: wildgoody on December 12, 2005, 09:20:26 PM
Hmm  getting a little chubby aren't we   ;)

I weigh in at a thrifty 2500, including the
33 inch Swamper LTBs, no wonder I climb
sand hills like a sand rail  ;D

Title: Re: Orange rig is getting a makover!
Post by: kozaz on December 13, 2005, 07:15:58 AM
They are about the same size as the toy CVs but they can achive steeper angles.
Mike

How do they achive the steeper angles, are the nissian CVs stock?  Are they shorter or longer than the Toyota CVs?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 13, 2005, 06:58:20 PM
They are about the same size as the toy CVs but they can achive steeper angles.
Mike

How do they achive the steeper angles, are the nissian CVs stock?  Are they shorter or longer than the Toyota CVs?
My Cvs are a Nissan / Tracker Hybrid. I dont have the exact measurement but I belive my Cvs are 6 inches longer than stock. By same size as the toys I meant same strength. The inner balls and cages are almost identical.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 13, 2005, 07:21:15 PM
Im leaning tward making a complete new frame for the front suspension starting at the point where the frame stretch took place on the rockstar. In doing this I want to be able to run the upper control arms under the oilpan, to the center of the rig. Comments welcome!

Mike
Title: Re: Orange rig is getting a makover!
Post by: wildgoody on December 13, 2005, 09:16:47 PM
Muhuhahaha, Sounds like a long travel desert racer.
So how much lift would that be, like 8 or more inches

Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on December 14, 2005, 04:16:24 AM
So you going to keep it a family rig or do another two seater with this one? Watch that front end streching, the further back you move the COG the quicker the ass end wants to come around (it jumps good how you have it loaded now) 

Weight comparison wise, I bet you could get a 4x4, long travel, pre-runner kit for a TACO and mate it to a kick  :-\ When I was watching Johnathan build his Tundra, he showed me lots of cool double arm IFS stuff for Toyotas.

Next time you get bored let me know. I've got something you can wrench on  8)

Back to work,
Zig
Title: Re: Orange rig is getting a makover!
Post by: dave on December 14, 2005, 06:37:48 AM
For those who have forgotten or are new, I have had a custom front drivetrain for 2 years now. I got a prototype Calmini built center mount anvil front diff.
Do you have some pictures from it?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 14, 2005, 06:27:08 PM
For those who have forgotten or are new, I have had a custom front drivetrain for 2 years now. I got a prototype Calmini built center mount anvil front diff.
Do you have some pictures from it?

I do but the pic is too large to upload. I can e mail to you.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 14, 2005, 07:51:53 PM
Here is a pic.

Mike
Title: Re: Orange rig is getting a makover!
Post by: dave on December 15, 2005, 10:10:48 AM
Thx. Looks good. I'm curious how your project will develop. I'm going to tru to do almost the same. It don't has to jump for me but I want good flex and still maintain onroad drivability.
Title: Re: Orange rig is getting a makover!
Post by: ebewley on December 15, 2005, 11:11:40 AM
Here is a pic.

Mike


Have you had tranny troubles lately? ;)

-Eric
Title: Re: Orange rig is getting a makover!
Post by: kozaz on December 15, 2005, 11:16:42 AM
Here is a creative frame mod on a Tacoma, that you might find interesting.

http://www.desertrides.com/forum/viewtopic.php?t=4876
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on December 15, 2005, 01:37:09 PM
Here is a pic.

Mike


Have you had tranny troubles lately? ;)

-Eric

What is wrong this that? It looks normal to me.  ;D

Zig
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 15, 2005, 04:47:50 PM
Have you had tranny troubles lately? ;)

-Eric

Just with destroying front struts. After I blew My OMEs Ive been grabbing every used OE strut I can get my hands on. I can Blow a OE set in 1 day of wheeling. Ive been stalling on buying OMEs cause I want to put the money tward my new setup. Ya know, I just didnt realize how tuff the OMEs were till I didnt have me anymore.

To be honest I havent wheeled the Orange rig more than a handfull of times since the rockstar has been built. Pretty much only when I had my kids with.

Mike

BTW if your comment was geared tward all the bent and leaking components.... Well thats just another reason to start fresh. on a side note, Bent does NOT mean broke. ;)

Title: Re: Orange rig is getting a makover!
Post by: 1bigtracker on December 15, 2005, 05:52:57 PM
why not start fresh with another kick?

Stu
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 15, 2005, 06:00:45 PM
why not start fresh with another kick?

Stu

 :o :o :o :o :o :o :o :o :o :o :o :o Its not that bad is it! ::)

Its been so good to me. Never left me walkin in over 200K now. Till it does its still my baby. That rig and I have been through a lot. Im pretty sure its still got a few more good times left in it. It just needs some attention.  :-*

Mike
Title: Re: Orange rig is getting a makover!
Post by: wedge on December 15, 2005, 07:35:34 PM
at the amount of work your talking about, why not make a custom tube chassis to get everything where you want it, then drop a kick shell onto it. 

HMM, independent front/rear, why not get an entire yota drivetrain engine and all.  Swap on an independent rear set up and then do custom double A arms to get the lift/width you want. 

could be almost less work to build the structure you want with a wheelbase for a kick, and then just figure out how to mount most of the body to it.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 15, 2005, 08:25:54 PM
Keep in mind that it needs to be streetable and I have a 1 month window....Plus I have a job, 2 kids and a wife that Id like to keep for a while longer. ;) Toyota knuckle open new problems that I do not want like Brake pressure, Bolt pattern, ect. I want to retain trackick knuckles. My Cvs are already designed to run with that.
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on December 15, 2005, 09:15:44 PM
For those who havent seen mike" wheel"
(http://www.sierrarockcrawlers.com/albums/igbanners/mike1.jpg)
And a better shot of his rig as of last spring
(http://www.sierrarockcrawlers.com/albums/igbanners/mike2.jpg)
Title: Re: Orange rig is getting a makover!
Post by: ebewley on December 16, 2005, 06:50:50 AM
Here is a pic.

Mike




Have you had tranny troubles lately? ;)

-Eric

What is wrong this that? It looks normal to me.  ;D

Zig

I's just ribbin' Mikey because that was the only clean part of the rig suggesting it had been removed for service lately...  :)

-Eric
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on December 16, 2005, 11:25:23 AM
Yeah, I mean even I got it. Sheeesh, Zig is slippin ;D
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 16, 2005, 02:46:34 PM
For those who havent seen mike" wheel"
([url]http://www.sierrarockcrawlers.com/albums/igbanners/mike1.jpg[/url])



ElBurrobigzook, Youve been holding out on me! I do love that jump. That could be part of my problem.

Mike
Title: Re: Orange rig is getting a makover!
Post by: jagular7 on December 17, 2005, 10:40:42 PM
Mike, for the arms, one of the things I've noticed a lot of for aftermarket making new arms is the use of the uni-ball for a ball joint. I would think you could fab a bracket to bolt to the upper strut location of the knuckle, then have the uniball setup for it. For a shock setup, most manu's for desert racing use a coil-over setup due to the space configuration along with a 'Y' upper arm. The spread of the frame mount for the upper arm is smaller than the spread for the lower arm. Hope this helps some.....
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 18, 2005, 08:18:27 AM
Mike, for the arms, one of the things I've noticed a lot of for aftermarket making new arms is the use of the uni-ball for a ball joint. I would think you could fab a bracket to bolt to the upper strut location of the knuckle, then have the uniball setup for it. For a shock setup, most manu's for desert racing use a coil-over setup due to the space configuration along with a 'Y' upper arm. The spread of the frame mount for the upper arm is smaller than the spread for the lower arm. Hope this helps some.....

I am planning on using a Uni ball for the upper balljoint. I wonder if a Currie johnny joint would reach enough angle to fully turn. Ive had good luck with those. I think I will have enough room to use a coil and shock setup. I want to keep this build cheap and to keep as many parts as common as possible. this way I can stop at the local NAPA and fix it if I break something. (Blow a shock ot snap a tie rod. Im thinking a jeep grand cherokee coil and Im not sur on the shocks yet. Mabey a pair of the same part# F150 shocks Im already running in the rear. Im thinking tierods from a 90s chev truck. They are larger and longer.

 Why do you suppose they run the uppers further apart? I would think that having the uppers and lower arms the same length would keep the tires straight (camber) at all ride heights. I had been thinking of making the uppers and lowers the same length. Mabe I will spread them a little.

Mike
Title: Re: Orange rig is getting a makover!
Post by: wildgoody on December 18, 2005, 09:47:38 AM
I think he is talking about a bigger Y in the upper A-arm
that the coilover goes through, but equal length arms.

You know that you also want your pivot of the arms at
about the same place the CVs are located to reduce the
in and out movement of the CV in the cups.
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on December 18, 2005, 03:24:19 PM
Sometimes good things should be left alone...
(http://www.sierrarockcrawlers.com/albums/igbanners/mike2.jpg)
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 18, 2005, 06:09:00 PM
Sometimes good things should be left alone...


Thank you, I take that as a real compliment. Ive already thought of this. If I hate my new setup, I already know how to build that, and I will do it again if I have to. I wouldnt go through all this effort if I didnt think it would work better.

Mike
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on December 19, 2005, 12:38:44 AM
Hi Mike,

The link I gave you earlier on has a lot of stuff in it.
We got a set of plans over here and ALL the arms are made from only 1 jig eg: they are ALL the same - i am sure this is where you are heading ;)

Take a good look at this site - it has a lot of good stuff in it.

ZeusZuki 8)
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on December 19, 2005, 10:51:15 AM
Here is a pic.

Mike




Have you had tranny troubles lately? ;)

-Eric

What is wrong this that? It looks normal to me.  ;D

Zig

I's just ribbin' Mikey because that was the only clean part of the rig suggesting it had been removed for service lately...  :)

-Eric

I was looking at all of the oil covered areas that I am filimiar with, I did not even notice the clean part :P
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 19, 2005, 09:59:02 PM
Hi Mike,

The link I gave you earlier on has a lot of stuff in it.
We got a set of plans over here and ALL the arms are made from only 1 jig eg: they are ALL the same - i am sure this is where you are heading ;)

Take a good look at this site - it has a lot of good stuff in it.

ZeusZuki 8)

I have looked at the site many times since your post. ;) I like the Idea of using the same jig for all the arms... I hadnt thought of that. Seems really simple now that you mentioned it. ;) Thanks, This is why I started this thread. 

EVERYONE, THANKS FOR THE INFO TO DATE!
keep the tips, tricks, websites with closeup suspension pics, ect, comming this way! Untill the first of the year I have time to make changes to any plans in my head.  After that I will have to roll with the plan on hand and it will be harder to make changes.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Deathrunner on December 19, 2005, 10:49:22 PM
porsche cv's...they'll take everything you can throw at them www.kartek.com

Title: Re: Orange rig is getting a makover!
Post by: wildgoody on December 19, 2005, 11:17:58 PM
They are kind of big, but will hold back over 450 HP

These were on my list, but they need a slip shaft,
these CVs have no cup for movement
Title: Re: Orange rig is getting a makover!
Post by: brlj on December 20, 2005, 02:36:45 PM
I have a friend that uses these cv's on his railbuggy. Hes got a Caddy shortstar (V6 version of the Northstar) with about 270 hp. He was snapping axle shafts before these cv's would bust.

Bill
Title: Re: Orange rig is getting a makover!
Post by: lil_Truck on December 20, 2005, 05:37:45 PM
Hey Mike, I've been reading what your trying to do.  Sounds like quite a project.  I don't think you want to make both arms the same length.  You should go to a book store or maybe a college and get an alignment book.

I found some old general auto books that I have and here's a little of what I've found.

STEERING AXIS INCLINATION
Steering axis inclination is the inward tilt of the steering axis at the top(draw a line through the two ball joints and it's the angle you get if you extended it down to the ground to where the center of the tire line (camber) meets).  It also contributes to directional stability.  Because the steering axis is inclined, the spindle is forced to move in a downward ark as the wheel is turned.  This action causes the vehicle to rise as the wheel is turned in either direction, so the weight of the car forces the wheels back to the straight-ahead position.

SCRUB RADIUS
The importance of steering axis inclination to steering ease and stability center around the reduction of scrub radius.  Scrub radius is the distance between the center line of the ball joints and the centerline of the tire at he point where the tire contacts the road surface.  When the ball joint center line is inboard of the point of the tire contact, the tire doesn’t pivot where it touches the road.  Instead, it has to move forward and backward to compensate as the driver turns the steering wheel.  Steering effort is greatly increased as the tires scrub against the road during turns.   If the control arm assembly where designed with no steering axis inclination, scrub radius would be quite large.

And lastly, I believe the steering axis has a had in your turning radius.  (Where the inside tire turns at a greater radius/degree that you outer.


Eric
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 20, 2005, 06:17:22 PM
Hey Mike, I've been reading what your trying to do.  Sounds like quite a project.  I don't think you want to make both arms the same length.  You should go to a book store or maybe a college and get an alignment book.

I found some old general auto books that I have and here's a little of what I've found.

STEERING AXIS INCLINATION
Steering axis inclination is the inward tilt of the steering axis at the top(draw a line through the two ball joints and it's the angle you get if you extended it down to the ground to where the center of the tire line (camber) meets).  It also contributes to directional stability.  Because the steering axis is inclined, the spindle is forced to move in a downward ark as the wheel is turned.  This action causes the vehicle to rise as the wheel is turned in either direction, so the weight of the car forces the wheels back to the straight-ahead position.

SCRUB RADIUS
The importance of steering axis inclination to steering ease and stability center around the reduction of scrub radius.  Scrub radius is the distance between the center line of the ball joints and the centerline of the tire at he point where the tire contacts the road surface.  When the ball joint center line is inboard of the point of the tire contact, the tire doesn?t pivot where it touches the road.  Instead, it has to move forward and backward to compensate as the driver turns the steering wheel.  Steering effort is greatly increased as the tires scrub against the road during turns.   If the control arm assembly where designed with no steering axis inclination, scrub radius would be quite large.

And lastly, I believe the steering axis has a had in your turning radius.  (Where the inside tire turns at a greater radius/degree that you outer.


Eric


Thanks for the warning but I understand SAI and scrub very well as well as Camber, Caster, and toe. I am a suspension Mech for a living. I have been ASE certified for this for 16years.  ;)

SAI and Scrub are not really that important to an off road machine. Technically putting 10 inch wide wheels with 3 1/2 inches of backspacing on it threw that # out the window! ;D I will take it into consideration but Keeping the Camber from changing during occilation is far more important to me. My uppers will be about 3 inches shorter by design. Caster, Camber, and Steering Angle are #1 priority. I want this to drive down the road better than it does now as well as wheel better. Also a very high priority is durability. I want this to hold up to some hard driving. 

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 20, 2005, 07:09:14 PM
found a pic from this summer. This is why plans to build a prerunner/trailrider IFS.

Title: Re: Orange rig is getting a makover!
Post by: Bigzook on December 20, 2005, 07:39:33 PM
Nice! I like the title of the pic....
Title: Re: Orange rig is getting a makover!
Post by: locjaw on December 20, 2005, 07:50:05 PM
wow  :o "bent" is right on the money
jason
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 20, 2005, 08:01:06 PM
There is a Myth that you cant become an RPM member untill your front tires look like that! ;D

Mike


I have been inducted several times! :P
Title: Re: Orange rig is getting a makover!
Post by: zaggy on December 20, 2005, 09:05:13 PM
Hey Mike
'
     I think you can still get it..."How to make your car Handle" excellent book that goes into the
design and fabrication of suspension, including stuff like calculating the g loading and safety factors.

     Another that I have found very useful is "Prepare to win" by Carrol? Smith (Help CJ)

Both cover the "all you ever need to know" in easy to relate to terms with how to work things out.

Zag
Title: Re: Orange rig is getting a makover!
Post by: cj on December 20, 2005, 09:34:36 PM


     Another that I have found very useful is "Prepare to win" by Carrol? Smith (Help CJ)

 


Carroll Smith  ;)
Title: Re: Orange rig is getting a makover!
Post by: Deathrunner on December 20, 2005, 11:20:45 PM
(http://img.photobucket.com/albums/v373/Deathrunner/Solo%20Ocotillo/IMG_4061.jpg)
Just copy the Toyota aftermarket world or just buy some. You'll get the smooth ride, strength, and the  flex that you're wanting. I can't imagine you bending my arms with jumping. It woudl take ALOT to bend these things. Check out my lowers. Whatever you build, beef up the lower arms so it can take hits crawling or even dune bashing.
(http://img.photobucket.com/albums/v373/Deathrunner/Solo%20Ocotillo/IMG_4064.jpg)
(http://img.photobucket.com/albums/v373/Deathrunner/jd3.jpg)
(http://img.photobucket.com/albums/v373/Deathrunner/ad3e51c1.jpg)
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on December 21, 2005, 06:41:10 AM
found a pic from this summer. This is why plans to build a prerunner/trailrider IFS.

Woah, and I thought the calmini lift give you positive camber  ;)
This must be caused from this ?
(http://www.sierrarockcrawlers.com/albums/igbanners/mike1.jpg)
Title: Re: Orange rig is getting a makover!
Post by: dave on December 21, 2005, 09:58:38 AM
There is a Myth that you cant become an RPM member untill your front tires look like that! ;D
I've also had that problem several times.  ;D That's why I'm thinking about making the step to a solid axle.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 21, 2005, 11:51:51 AM
There is a Myth that you cant become an RPM member untill your front tires look like that! ;D
I've also had that problem several times.  ;D That's why I'm thinking about making the step to a solid axle.

Well thats not necessarily the cure. Every sami in out club has had that happen at least once. 5+feet of air on a sami axle will deem the same results. Ask sean at Aftermarket4X4! Ive seen a Dana 44 housing break in half at the pumpkin too.  I will see if I can find some more pics.

Mike
Title: Re: Orange rig is getting a makover!
Post by: wildgoody on December 21, 2005, 01:20:58 PM
I got a front end that looks like that,
Can I be an honorary member ???
Title: Re: Orange rig is getting a makover!
Post by: lil_Truck on December 21, 2005, 02:40:10 PM
I knew you were a mechanic, just didn't know what area.  I will be looking forward to what you come up with.

Good Luck
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on December 21, 2005, 06:29:29 PM
There is a Myth that you cant become an RPM member untill your front tires look like that! ;D

Sorry Wild, its only a myth! Move about 3500 miles closer and I see what I can do. ;)

Title: Re: Orange rig is getting a makover!
Post by: wildgoody on December 21, 2005, 09:25:36 PM
 :'(
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on January 04, 2006, 12:34:58 AM
Hi Mike,

I was knocking around on my PC the other day.

Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?

http://www.4wheeloffroad.com/brandpages/chevy/131_0306_walk/

He reckons it was no good on side hills though - that may be the trade off with his design over a more conventional set up - Eg: Kick :-\

ZeusZuki
Title: Re: Orange rig is getting a makover!
Post by: ed oorklep on January 04, 2006, 12:46:33 AM
Hi Mike,

I was knocking around on my PC the other day.

Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?

[url]http://www.4wheeloffroad.com/brandpages/chevy/131_0306_walk/[/url]

He reckons it was no good on side hills though - that may be the trade off with his design over a more conventional set up - Eg: Kick :-\

ZeusZuki

That is some nice thinking out of the box  :o. But would that be road legal having only hydraulic steering?

BTW, I'm following this closely to learn more about improving the ifs front of the kick. And I like what you allready did to it Mike  ;D.
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on January 04, 2006, 05:58:34 AM
Hi Mike,

I was knocking around on my PC the other day.

Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?

[url]http://www.4wheeloffroad.com/brandpages/chevy/131_0306_walk/[/url]

He reckons it was no good on side hills though - that may be the trade off with his design over a more conventional set up - Eg: Kick :-\

ZeusZuki

I heard he tore it apart and mounted a solid axle.
Title: Re: Orange rig is getting a makover!
Post by: ebewley on January 04, 2006, 06:58:55 AM
Hi Mike,



Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?



Yeah Mike, Have you checked Walker's rig out? :)

-Eric
Title: Re: Orange rig is getting a makover!
Post by: cj on January 04, 2006, 12:19:02 PM
Hi Mike,



Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?



Yeah Mike, Have you checked Walker's rig out? :)



-Eric


C'mon Mike. I'm looking forward to your response to this one  ;D :P
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on January 04, 2006, 01:49:38 PM
Hi Mike,



Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?



Yeah Mike, Have you checked Walker's rig out? :)

-Eric

I've heard that guy is the coolest thing to ever happen to 4-wheeling. Oh I wish I could join his fan club  ::)

Zig
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 04, 2006, 02:57:33 PM
Hi Mike,



Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?



Yeah Mike, Have you checked Walker's rig out? :)

-Eric

You hate me dont you. >:(

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 04, 2006, 02:59:52 PM
Hi Mike,



Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?



Yeah Mike, Have you checked Walker's rig out? :)

-Eric

I've heard that guy is the coolest thing to ever happen to 4-wheeling. Oh I wish I could join his fan club  ::)

Zig

You hate me too.

Mike
Title: Re: Orange rig is getting a makover!
Post by: ebewley on January 04, 2006, 03:08:52 PM
Hi Mike,



Q: Have you ever checked out Evan Walkers old 2000? Ind Suspended rock crawler?



Yeah Mike, Have you checked Walker's rig out? :)

-Eric

You hate me dont you. >:(

Mike

Hi Mikey! I can't wait to see you in Moab. BTW do you like the Mt. Dew Pitch Black soda?

-Eric
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on January 04, 2006, 04:38:50 PM
Walker is my hero :o And eric, you know better than talking about pitch black around Zig. ::)
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on January 04, 2006, 05:01:23 PM
Well gentlemen,

A bit of light humour:

Yeah you can join my fan club Zig ( Wishfull thinking, I know what you meant :P )

Yes "Uncivilised" - Walker did pull the IF Sus and beam it front and rear - BUGGER >:(

Mike - we don't hate you ( much ;) ), just trying to help out :). One thing I will say though - your rig is AWESOME 8) and what ever you do is really going to take some nutting out - it is very difficult to improve on perfection ( I mean it has to be close as far as Kicks go - right ??? ).

ZeusZuki.



Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 04, 2006, 11:10:16 PM
Eric, I do any Dew as long as its not diet! ;D Dew and Donuts, breakfast of champions. I really havent thought much of walker... or his setup because I dont see how I could make it safe and streetable. 

Mike

"Walker, your the greatest!" (Golf clap) ------------------------(Mike pukes) :-X
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on January 05, 2006, 12:16:35 AM
Mike,
Yeah I know what you mean. Walkers rigs IS works in on a different plane than the standard kick.

I would imagine that during a cycle from full compression to full droop it must have massive Castor and Camber changes ( but no tyre scrub! ) - what if you adopted the long arm concept on your kick ( in the standard plane of course ) and put up with the Castor and camber changes ( and tyre scrub ) during full flex - it will still ride nice on the highway if you get the geometry right at static ride height ???
I mean you already have the half shafts more or less sorted out for this and the drag link pivot points could be changed to reduce bump steer :)

OR - have you already made up your mind?

Oh please - somebody shoot me and put me out of my misery :'(

ZeusZuki
Title: Re: Orange rig is getting a makover!
Post by: ebewley on January 05, 2006, 06:47:00 AM

"Walker, your the greatest!" (Golf clap) ------------------------(Mike pukes) :-X

:)

-Eric

Title: Re: Orange rig is getting a makover!
Post by: kozaz on January 05, 2006, 06:56:36 AM
I'm not sure if this was posted ealier, (To lazy to review the thread).  Here is an IFS IRS wonder.

Land Shark
http://truckworld.tenmagazines.com/tenArticle.asp?aid=795&sid=42&cat=4&sc=1
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on January 05, 2006, 07:19:55 AM
Well gentlemen,

A bit of light humour:

Yeah you can join my fan club Zig ( Wishfull thinking, I know what you meant :P )


You have a fan club too  ;D

Zig
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on January 05, 2006, 11:30:28 AM
Not sure if you would call it a fan club - I just seem to work on everyone elses vehicles :-\ and not enough on my own :(

But - I have just installed a Calmini 3" suspension kit into my V6 ;D and fitting the body lift maybe this weekend :D. It required a few modifications to some of the parts but it is in and works VERY well - I plan on sending the prototypes back to Calmini so they can offer  a kit for the early shape V6's and Kick Sports ( I think it will fit these as well ) if they wish to. Europe , Australia and New Zealand got the 2.0 V6's so there is some potential there - and they go really well, the motors have a LOT more torque than the 1600 16V and sound soooooooooooooo good with a 2.5" exhaust 8)

Fan club ???

ZeusZuki
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 05, 2006, 05:14:37 PM
Not sure if you would call it a fan club - I just seem to work on everyone elses vehicles :-\ and not enough on my own :(

Snip:

Fan club ???

ZeusZuki

Eric and Zig are talking about the Walker Evans fan club in which they claim I belong too. I met Walker on a trail in Moab 3 years ago. He was a huge jerk. He did somethings that offended me more than I have been. Also when he was wheeling up obsticals his buddys or  "fan club" would say things like "walker your the greatest!" and follow it up with a golf clap.

Eric we need a puke smiley!

Mike
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on January 05, 2006, 06:18:10 PM
Hi Mike

I got the gist about the Walker fan club bit but I did not realise there was a story like that behind it :o

Some people just let Shit get to their Big Fat ego's - this would appear to be one example ::)

So how is the plan coming along anyway ???

ZeusZuki.
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on January 06, 2006, 04:28:30 AM
Not sure if you would call it a fan club - I just seem to work on everyone elses vehicles :-\ and not enough on my own :(

Snip:

Fan club ???

ZeusZuki

Eric and Zig are talking about the Walker Evans fan club in which they claim I belong too. I met Walker on a trail in Moab 3 years ago. He was a huge jerk. He did somethings that offended me more than I have been. Also when he was wheeling up obsticals his buddys or "fan club" would say things like "walker your the greatest!" and follow it up with a golf clap.

Eric we need a puke smiley!

Mike

I was talking about Evan's ass kissers untill:

Not sure if you would call it a fan club - I just seem to work on everyone elses vehicles :-\ and not enough on my own :(

But - I have just installed a Calmini 3" suspension kit into my V6 ;D and fitting the body lift maybe this weekend :D. It required a few modifications to some of the parts but it is in and works VERY well - I plan on sending the prototypes back to Calmini so they can offer a kit for the early shape V6's and Kick Sports ( I think it will fit these as well ) if they wish to. Europe , Australia and New Zealand got the 2.0 V6's so there is some potential there - and they go really well, the motors have a LOT more torque than the 1600 16V and sound soooooooooooooo good with a 2.5" exhaust 8)

Fan club ???

ZeusZuki

After seeing that post I'm ready to sign up  8) Prototypes, custom building, and working on others rigs so much you have little time to work on your own. If a fan club would get benefits like that, I'm ready to start it,  But I refuse to golf clap during off-road events (or any time now that I think about it)  ;D

Zig
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on January 06, 2006, 05:45:26 AM
Eric and Zig are talking about the Walker Evans fan club in which they claim I belong too. I met Walker on a trail in Moab 3 years ago. He was a huge jerk. He did somethings that offended me more than I have been. Also when he was wheeling up obsticals his buddys or  "fan club" would say things like "walker your the greatest!" and follow it up with a golf clap.

Eric we need a puke smiley!

Mike

 :o :o :o  ;D Hahaha!

He was a huge jerk. He did somethings that offended me more than I have been.

You can't say that without explaining..... can you?  :P
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 06, 2006, 01:12:34 PM
So how is the plan coming along anyway ???

ZeusZuki.

Im bringing it over to Stans (37Kicker) on Monday. Ive got a pretty good idea of what I want to do. I have 2 plans in my head. One is pretty radical and I may run into a steering snag but the performance would have clear advantages. My plan is to build a quick crappy mock up so I can see everything in place under the rig and decide if I have room for all of it, will work and/or if I like it. If not then plan B which I am certain I will like and work but will not have the added aproach angle and will not have the geometery Im shooting for. Either way this is a lot of suspension to squeeze under there!

Mike
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on January 06, 2006, 11:00:30 PM
Either way this is a lot of suspension to squeeze under there!

No shit Einstein! Mr Suzuki did not have any radical ( if any at all ) modifications in mind when he put these things together. Things sure are tight :-\

I am really looking forward to the final set up - always interesting to see someone stick their neck out and "go where no man has gone before" 8)

REMEMBER: The whole of Zukiworld has their eyes on you now - good luck and do forget - when things get tough Mr Hagen, "Use the force" ;) - or just a F N big hammer :o


I was thinking about my  ??? Star project the other day. Q: Why did you not do a big lift on the arms as well as the front stretch - I mean isn't one of the advantages with IFS the clearance potential ( among other things ).

ZeusZuki
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on January 07, 2006, 10:41:08 AM
I also remember a tube buggy that was zook based but had 1 ton chevy IFS  front ends front and rear. I dont remember who owned it or anything though. :P
Title: Re: Orange rig is getting a makover!
Post by: locjaw on January 07, 2006, 11:21:09 AM
here is to Walker Evans fan club

(http://www.free-smileys.org/emo/whacky031.gif)
jason
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on January 07, 2006, 12:00:43 PM
here is to Walker Evans fan club

([url]http://www.free-smileys.org/emo/whacky031.gif[/url])
jason

Is he a Texas Ranger?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 07, 2006, 07:45:06 PM
I also remember a tube buggy that was zook based but had 1 ton chevy IFS  front ends front and rear. I dont remember who owned it or anything though. :P

Randy Elis. He called it the Red Racer. It was fricken sweet. I seen it in Prichet canyon 4 years ago.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 07, 2006, 07:57:21 PM
I was thinking about my  ??? Star project the other day. Q: Why did you not do a big lift on the arms as well as the front stretch - I mean isn't one of the advantages with IFS the clearance potential ( among other things ).

ZeusZuki


I only added enough lift to level the tierods after I flipped them to the top of the knuckel. This keeps the front from lifting during steep climbs.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on January 08, 2006, 12:15:39 PM
I only added enough lift to level the tierods after I flipped them to the top of the knuckel. This keeps the front from lifting during steep climbs.

Mike
I've wondered if doing this was okay for a DD..... I wanted to do it after my spacers, but wasn't sure if it woild cause a problem.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on January 08, 2006, 07:25:44 PM
I only added enough lift to level the tierods after I flipped them to the top of the knuckel. This keeps the front from lifting during steep climbs.

Mike
I've wondered if doing this was okay for a DD..... I wanted to do it after my spacers, but wasn't sure if it woild cause a problem.

I wouldnt do this to a Daily Driver. It causes bump steer and makes it a little sqirly at freeway speeds.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on January 09, 2006, 05:32:48 AM
I only added enough lift to level the tierods after I flipped them to the top of the knuckel. This keeps the front from lifting during steep climbs.

Mike
I've wondered if doing this was okay for a DD..... I wanted to do it after my spacers, but wasn't sure if it woild cause a problem.

I wouldnt do this to a Daily Driver. It causes bump steer and makes it a little sqirly at freeway speeds.

Mike
Thanks for clearing that up, how'd you make out over the weekend?
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on January 19, 2006, 06:05:18 PM
Any updates ?  ::)
Title: Re: Orange rig is getting a makover!
Post by: kozaz on February 14, 2006, 07:18:33 AM
Oh, oh! it's past February 3rd!  And you need to keep some of us web wheelers entertained!  I'm sure you have plenty of other things to do, besides working on your truck, but how's it coming?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 14, 2006, 07:37:52 PM
Oh, oh! it's past February 3rd!  And you need to keep some of us web wheelers entertained!  I'm sure you have plenty of other things to do, besides working on your truck, but how's it coming?

I was wondering when someone was going to call me out on that. :-X I knew it was going to be a lot of work but damn those little things really add up! It will be done within the next couple of weeks. 37Kicker (Stan) and I have been working pretty hard on it trying to get it right the first time. We decided this is not something to be rushed. As for progress it has 4 tires on it again. ;) It still needs steering, motormounts, the front drivetrain installed among a few other odds and ends.  ::)

 ;DMike
Title: Re: Orange rig is getting a makover!
Post by: mbmarkyb on February 16, 2006, 09:50:46 AM
Why not sas the front , we were out wheeling the other day and hit a sandy trail and i was was power sliding the truck , nicley ,  i can also climb up steep hills , i m almost got it to a point where it does anything i throw at it.

Im not a fan of the chooped off look of the rock star my self but seen ics of it in  action and it goes well.  I suppose i like the carry a lot of stuff in my swb
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on February 16, 2006, 10:11:53 AM
Why not sas the front
  :-X  Uh oh...  :-X
Title: Re: Orange rig is getting a makover!
Post by: 92Sidekick4x4 on February 16, 2006, 11:44:44 AM
Why not sas the front ,

why not just buy a jeep or a sammi already done?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 16, 2006, 02:43:39 PM
  :-X  Uh oh...  :-X

 ;D



Lets just say I strongly prefer IFS.

Mike

Title: Re: Orange rig is getting a makover!
Post by: hobgoblin on February 16, 2006, 05:38:41 PM
Mike,

Don't know if this would help...Older corvettes have IRS with a center section that has no tubes...U-joints go on a flange with 4 bolts...That would kick |removethispart|@$$ in the front and rear..You could mount in the center of the front.The drive shaft would be sidways,but the housing woundn't move..All kinds of things could be done around those center sections...Let me know if you would like some pics..I got a 78 corvette,It has all kinds of mounting holes,Camber bars,leaf springs etc. all bolt to the center..would be a good center...

Later Tom K.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 16, 2006, 06:48:58 PM
Mike,

Don't know if this would help...Older corvettes have IRS with a center section that has no tubes...U-joints go on a flange with 4 bolts...That would kick |removethispart|@$$ in the front and rear..You could mount in the center of the front.The drive shaft would be sidways,but the housing woundn't move..All kinds of things could be done around those center sections...Let me know if you would like some pics..I got a 78 corvette,It has all kinds of mounting holes,Camber bars,leaf springs etc. all bolt to the center..would be a good center...

Later Tom K.

I actually have a center mount front diff already. That is a good Idea though. I will definately keep that in mind for a build in the future. Thanks. Do you or anybody else know what rearend they used? Is it a dana 44 center?

Mike
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on February 16, 2006, 07:36:22 PM
Pretty sure it isn't a D44..   here is a list of specs and available gears and such for those rear ends.. specs look kinda unique to me.... but what do I  know.. LOL


http://www.differentials.com/pdfs/23.pdf
Title: Re: Orange rig is getting a makover!
Post by: hobgoblin on February 16, 2006, 08:15:13 PM
Mike,

Sorry I didn't know all that you could get was 4.11 for the housing..But it would be bullit proof!!Not sure about the 84 and up vettes...I think they might be aluminum???My mom has one but it's 150 miles away....

Later Tom K.
Title: Re: Orange rig is getting a makover!
Post by: mbmarkyb on February 17, 2006, 07:45:57 AM
i used to be a ifs fan  . but after sas mine it been great,

good luck which ever way you go
Title: Re: Orange rig is getting a makover!
Post by: kozaz on February 17, 2006, 07:14:26 PM
Mike,

Don't know if this would help...Older corvettes have IRS with a center section that has no tubes...U-joints go on a flange with 4 bolts...That would kick |removethispart|@$$ in the front and rear..You could mount in the center of the front.The drive shaft would be sidways,but the housing woundn't move..All kinds of things could be done around those center sections...Let me know if you would like some pics..I got a 78 corvette,It has all kinds of mounting holes,Camber bars,leaf springs etc. all bolt to the center..would be a good center...

Later Tom K.


I actually have a center mount front diff already. That is a good Idea though. I will definately keep that in mind for a build in the future. Thanks. Do you or anybody else know what rearend they used? Is it a dana 44 center?

Mike


1984-87 Corvette rear ends have parking brakes inside of the rotor, quite similar to 65-82 Corvettes. This allows you to use a minimum of 15" aluminum (not 15" steel) wheels.

1988-96 Corvette rear ends have parking brakes built into the calipers. This allows you to use a minimum of 16" aluminum (not 16" steel) wheels.

Both generations came in either a Dana 36 or Dana 44.

1984-96 Automatic transmission Corvettes have Dana 36 rear ends. Factory G.M. gear ratios range from 2:79 to 3:07.

1984-96 Manual transmission Corvettes had Dana 44's. Factory G.M. gear ratios range from 2:79 to 3:43. These are harder to find, and more ring and pinion ratios are available aftermarket.

The above info came from http://www.progressiveautomotive.com/sweetrearaxle.htm


And the following came from Randy's Ring and Pinion:

only Dana 36 Ring and pinions:
YG D36-259 D36 ICA 2.59 R&P ONLY Dana D36 2.59
YG D36-308 D36 ICA 3.07 R&P ONLY Dana D36 3.07


Deepest ring and pinions gearing for regualar cut Dana 44 gears (I think these would work):
YG D44-513 D44 5.13 R&P Dana D44 5.13
YG D44-538 D44 5.38 R&P Dana D44 5.38
YG D44-589 D44 5.89 R&P Dana D44 5.89

Deepest Reverse cut Dana 44 gearing:
YG D44R-488R D44 4.88 REV R&P Dana D44 4.88
YG D44R-513R D44 5.13 REV R&P Dana D44 5.13
YG D44R-538R D44 5.38 REV R&P Dana D44 5.38


Title: Re: Orange rig is getting a makover!
Post by: 37kicker on February 17, 2006, 11:06:03 PM
progress may be a little slow but should be worth it.   ;D ..( inside info. )     stan     
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 17, 2006, 11:09:55 PM
progress may be a little slow but should be worth it.   ;D ..( inside info. )     stan     
Hey quiet you! Arent you supposed to be in bed? ::)

 ;DMike
Title: Re: Orange rig is getting a makover!
Post by: 37kicker on February 18, 2006, 10:23:04 PM
I  DON'T   SLEEP !
Title: Re: Orange rig is getting a makover!
Post by: track_this on February 22, 2006, 02:36:26 AM
do you have any pics of it ???
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 24, 2006, 12:34:58 AM
do you have any pics of it ???

I do but they wont be released cause there will be a Zukiworld write up on it.



Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 24, 2006, 12:50:37 AM
Sorry. tried to post something but Zukiworld is comming up with an error.


 :'(
Mike
Title: Re: Orange rig is getting a makover!
Post by: 37kicker on February 25, 2006, 07:32:02 PM
AH, AH, i can't do it mike will   KILL   me.  :-X  stan
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on February 25, 2006, 08:09:12 PM
Still wont work :'(
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on February 27, 2006, 04:37:06 AM
The error is still coming up, I sent the great Zukiworld Guru a PM telling him about the error. We will let you know when it is fixed  ;)

Zig
Title: Re: Orange rig is getting a makover!
Post by: ebewley on February 28, 2006, 01:36:26 PM
The error is still coming up, I sent the great Zukiworld Guru a PM telling him about the error. We will let you know when it is fixed  ;)

Zig

Yeah, yeah, yeah... Yuk it up fuzzball...   :)

-Eric
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 01, 2006, 04:19:41 AM
Finally the first SPY cam photo of the Orange Rig and it's make over  :o

OK , it's only a part off of it. BUT:

If you are the first Zukiworld member to properly identify this part, wewill send you a free Zukiworld decal  8) So let's see who knows their stuff.

Zig
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 01, 2006, 04:24:59 AM
NO STAN AND MIKE, you can not win  ::)

Zig
Title: Re: Orange rig is getting a makover!
Post by: bbagwell on March 01, 2006, 04:57:57 AM
Lower control arm?
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on March 01, 2006, 06:22:43 AM
Steel  ;D
How about an upper control arm?
Title: Re: Orange rig is getting a makover!
Post by: ebewley on March 01, 2006, 06:49:18 AM
I know... I know... oooh pick me! pick me!

 ;D ;D ;D

-Eric
Title: Re: Orange rig is getting a makover!
Post by: Cwkick on March 01, 2006, 07:33:26 AM
Front axle drop bracket???

Cwkick
Title: Re: Orange rig is getting a makover!
Post by: wildgoody on March 01, 2006, 07:41:43 AM
Looks like a cool, whatever it is  ;D

Looks like half of one thing and another,
like it's half a front diff bracket and half
control arm ???

I need another view, can't quite get the
shape, I don't think it's flat, looks to have
some 3D shaping to it
Title: Re: Orange rig is getting a makover!
Post by: ppltrak on March 01, 2006, 08:33:37 AM
So thats what a muffler bearing looks like ;D

     Kevin
Title: Re: Orange rig is getting a makover!
Post by: ppltrak on March 01, 2006, 09:23:39 AM
I think it's a knuckle ;D

   Kevin
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 01, 2006, 09:55:19 AM
I know... I know... oooh pick me! pick me!

 ;D ;D ;D

-Eric

HEY, You dont count either!!!!!

Zig
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 01, 2006, 09:57:00 AM
Keep the guesses coming. Nobody has it correct yet   ;D

Zig
Title: Re: Orange rig is getting a makover!
Post by: the_maplebar on March 01, 2006, 10:08:27 AM
It's going to be IRS right?  A rear control arm
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on March 01, 2006, 10:52:45 AM
Looks like a control link mount.. like maybe for a 3 or 5 link rear suspension set up? with a drop??
Title: Re: Orange rig is getting a makover!
Post by: Bfunk on March 01, 2006, 10:56:14 AM
with the race it looks like some sort of drop support for an axle shaft.
Brian
Title: Re: Orange rig is getting a makover!
Post by: copperzuk on March 01, 2006, 11:02:59 AM
 How about a lower control arm frame mounting brkt. 
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on March 01, 2006, 11:12:53 AM
How about a lower control arm frame mounting brkt. 

I was just going to say that.. you beat me to it
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on March 01, 2006, 11:16:49 AM
Im leaning tward making a complete new frame for the front suspension starting at the point where the frame stretch took place on the rockstar. In doing this I want to be able to run the upper control arms under the oilpan, to the center of the rig. Comments welcome!

Mike

I was kind of thinking it would be cool to do something like this on my GV someday.. I was thinking upper control arms a bit higher than that but lower control arms as close to the center as physicly possible.. I was also thinking of doing a different diferential mounted in the center much like it apears you have done only with the CV's connecting closer to it... I was just getting crazy ideas... can't wait to see what you rig will look like with all this work... sounds like a freaking awesome project!
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on March 01, 2006, 06:34:00 PM
Keep em comming. Lot of good guesses but none are correct  so far!  ;)

Mike
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on March 01, 2006, 07:43:14 PM
Nobody is going to guess it - and we'll all say "why didn't I think of that" when we read about it in the writeup  ;D
Whatever it is, good design work. I'm super excited to see all the pictures and to read all about it.
Title: Re: Orange rig is getting a makover!
Post by: echojeff on March 01, 2006, 09:26:50 PM
some kind of strut brace?
Title: Re: Orange rig is getting a makover!
Post by: hobgoblin on March 01, 2006, 09:40:19 PM
Hello,

I take a guess...Is it a carrier bearing support???

Later Tom K.
Title: Re: Orange rig is getting a makover!
Post by: feerocknok on March 01, 2006, 10:03:29 PM
(http://i28.photobucket.com/albums/c218/feerocknok/Suspension/DSC01623.jpg)

Not real sure what that even is.  Kind of a solid axle guy that doesn't ask questions.
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on March 01, 2006, 10:15:32 PM
([url]http://i28.photobucket.com/albums/c218/feerocknok/Suspension/DSC01623.jpg[/url])

Not real sure what that even is.  Kind of a solid axle guy that doesn't ask questions.
I think he said he was using stock sidekick knuckles...

The more I look at it the smaller I think it is than it looks - I'm thinking a steering brace for the idler arm, or steering box ......
Title: Re: Orange rig is getting a makover!
Post by: b1pig on March 01, 2006, 10:30:24 PM
([url]http://i28.photobucket.com/albums/c218/feerocknok/Suspension/DSC01623.jpg[/url])

Not real sure what that even is.  Kind of a solid axle guy that doesn't ask questions.
I think he said he was using stock sidekick knuckles...

The more I look at it the smaller I think it is than it looks - I'm thinking a steering brace for the idler arm, or steering box ......


I think he's right. I looked at the thing real hard for about the past hour. I havent been following the article. (been off the forum a while). Using a OEM knuckes... the mounting plate has about the right spacing...  That is the best idea that I can come up with myself since it is "front suspension related. On a custom rig, this is a hard guess. The only thing that I can think of that a person would want bolt on is differential mounts and the mounting points for suspension components. All mounts would be welded, not bolt on. That one suspension peice is all I can consider.

...but who knows... the front end of the rig doesn't appear to be the only thing he has that's bent. ;)
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on March 01, 2006, 11:31:51 PM
I don't know if it's been said, but is it a front diff mount?
Title: Re: Orange rig is getting a makover!
Post by: rockrat on March 01, 2006, 11:36:36 PM
Finally the first SPY cam photo of the Orange Rig and it's make over  :o

OK , it's only a part off of it. BUT:

If you are the first Zukiworld member to properly identify this part, wewill send you a free Zukiworld decal  8) So let's see who knows their stuff.

Zig

Lower control arm for use with a spherical ball mount large hole, 2 holes are to locate the spring?
Title: Re: Orange rig is getting a makover!
Post by: ZeusZuki on March 02, 2006, 12:34:31 AM
Yea ha, I have it ;D

It is a front suspension component fabricated from mild steel ::)

So where is my Patch ??? C'mon guys ;)

ZeusZuki 8)
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on March 02, 2006, 03:32:36 AM
front bearing support........ for the weak side front axle
Title: Re: Orange rig is getting a makover!
Post by: ebewley on March 02, 2006, 07:16:01 AM
Guys,

If you want your guess to count, go to the other post!

Thanks, Eric
Title: Re: Orange rig is getting a makover!
Post by: bus_driver on March 02, 2006, 05:29:07 PM
ok I know this is a far one but can you do a suspension or adapt the design from the H1 to give clearance and keep the drive shafts in line i do not know of another vehicle that uses this but or a 2 piece shaft to break up the extreme angles...does this make sense.....
Title: Re: Orange rig is getting a makover!
Post by: wildgoody on March 02, 2006, 11:42:52 PM
Yep, i thought about that for the CVs, but there
just isn't room under the trucklet for all that extra stuff
Title: Re: Orange rig is getting a makover!
Post by: 37kicker on March 19, 2006, 01:28:26 AM
INSIDE  INFO,    THE ORANGE RIG IS GETTING IT'S FIRST BEATING SUNDAY  3-19-06   THATS ALL I KNOW ............ BUT IT LEFT THE SHOP IN 1 PIECE.  SEE HOW IT RETURNS ,,,....IF IT DOES!!   STAN
Title: Re: Orange rig is getting a makover!
Post by: brlj on March 19, 2006, 06:56:54 AM
Wheres the pics????????????
Title: Re: Orange rig is getting a makover!
Post by: hobgoblin on March 19, 2006, 07:11:51 PM
INSIDE  INFO,    THE ORANGE RIG IS GETTING IT'S FIRST BEATING SUNDAY  3-19-06   THATS ALL I KNOW ............ BUT IT LEFT THE SHOP IN 1 PIECE.  SEE HOW IT RETURNS ,,,....IF IT DOES!!   STAN

We want PICS!!!!!!PLEASE ;D ;D ;D ;D ;D ;D
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on March 19, 2006, 07:48:45 PM
Wheres the pics????????????

Im not going to give up a closeup just yet. If Eric cant update the homepage before Moab I will post up a better suspension pic to hold some of you over till we get back.
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on March 19, 2006, 07:53:22 PM
dude, that's looking awesome! nice fitment of all that gnarliness
Title: Re: Orange rig is getting a makover!
Post by: Shredder on March 19, 2006, 08:24:19 PM
The big question is.......How did it perform?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on March 19, 2006, 08:39:21 PM
The big question is.......How did it perform?

Very well actually. I burned a whole tank of gas today pounding the wee out of it. It was so slippery I had a hard time telling how it will react on a solid surface.  I didnt break it and I tried pretty hard. I jumped it at least a couple a dozen times... Freekin sweet! Its so soft that I cant tell if I actually came off the ground! I had to ask whoever was watching. Without a doubt, it rallys, and jumps better than anything Ive ever driven.  ;D


This was me all day!----------> ;D

Mike
Title: Re: Orange rig is getting a makover!
Post by: cj on March 19, 2006, 09:44:50 PM
 8)

Great to hear it seems to be working well first time out. Looking forward to hearing how it goes when you give it a variety of situations to really test it's full potential. I take it we will be seeing a nice article for Zukiworld coming out of this one  ;D
Title: Re: Orange rig is getting a makover!
Post by: HotRod on March 19, 2006, 10:32:52 PM
(http://www.zukiworld.com/forum/index.php?action=dlattach;topic=9818.0;id=1023;image)
"WOW" I'm speechless. (except for that statement)
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 20, 2006, 04:30:10 AM
Great to hear it performed better than expected. Sweet pic. So who was brave enough to stand in the same area as you 'trying' out the new suspension, and take pics?

Zig
Title: Re: Orange rig is getting a makover!
Post by: Shredder on March 20, 2006, 04:42:37 AM
The big question is.......How did it perform?

Very well actually. I burned a whole tank of gas today pounding the wee out of it. It was so slippery I had a hard time telling how it will react on a solid surface.  I didnt break it and I tried pretty hard. I jumped it at least a couple a dozen times... Freekin sweet! Its so soft that I cant tell if I actually came off the ground! I had to ask whoever was watching. Without a doubt, it rallys, and jumps better than anything Ive ever driven.  ;D

This was me all day!----------> ;D

Mike

Excellent! Nice work. I love that feeling of reward for all the hard work. The "back to the drawing board" statement get's old in a hurry. I hope my design turns out so well. It can be frustrating but it keeps the brain working and test drives are soooo fun.  ;D
Title: Re: Orange rig is getting a makover!
Post by: kozaz on March 20, 2006, 06:27:43 AM

Very well actually. I burned a whole tank of gas today pounding the wee out of it. It was so slippery I had a hard time telling how it will react on a solid surface.  I didnt break it and I tried pretty hard. I jumped it at least a couple a dozen times... Freekin sweet! Its so soft that I cant tell if I actually came off the ground! I had to ask whoever was watching. Without a doubt, it rallys, and jumps better than anything Ive ever driven.  ;D


This was me all day!----------> ;D

Mike

Thats Great Mike!  You definitely deserve a golf clap, can't wait to see your build! 

I'm so excited,  ??? it almost feels as if it was my build!  ;D
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on March 20, 2006, 08:24:34 AM
From what I can see, that front suspension is looking sweet..

Can't wait for the write up,

GET LOT'S OF SHOTS AT MOAB
Title: Re: Orange rig is getting a makover!
Post by: BigPig on March 20, 2006, 09:36:39 AM
What size tires are those?

(I didn't see it in the title this time)  ;D
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on March 20, 2006, 04:30:40 PM
Great to hear it performed better than expected. Sweet pic. So who was brave enough to stand in the same area as you 'trying' out the new suspension, and take pics?

Zig

Are you remembering the rockstar test drive? ::)

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on March 20, 2006, 04:34:10 PM
What size tires are those?

(I didn't see it in the title this time)  ;D

35-13.5-15 BFG Krawler
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on March 20, 2006, 05:55:02 PM
Great to hear it performed better than expected. Sweet pic. So who was brave enough to stand in the same area as you 'trying' out the new suspension, and take pics?

Zig

Are you remembering the rockstar test drive? ::)

Mike
I was thinking the same exact thing! ;D
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on March 20, 2006, 05:55:46 PM
How about gearing Mike... where are you on gearing... diffs, TC... anything else?
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on March 20, 2006, 07:05:17 PM
It looks quite different, even from a distant shot, I'm excited to see the close-ups to see what you did ;)
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 21, 2006, 04:54:02 AM
Great to hear it performed better than expected. Sweet pic. So who was brave enough to stand in the same area as you 'trying' out the new suspension, and take pics?

Zig

Are you remembering the rockstar test drive? ::)

Mike

Yea, most people would not even ride with you ::), much less stand in front of you and take pics  :o

That was a blast. I was suprised she did not flip on us during a few of those high speed tight turns ;D Did you launch the orange one down that same hill we bottomed out the star coming down  :-\ Now that was fun   8)

Zig
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on March 21, 2006, 12:13:15 PM
I want your suspension! what diff did you use up front? I noticed the centre mounted diff in previously posted pics, I'm liking it
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on March 21, 2006, 08:20:40 PM
I remember hearing Zig screaming at the top of his lungs during the rockstar test drive. YEEEEE HAAAAAAAA!!!!
Title: Re: Orange rig is getting a makover!
Post by: ebewley on March 22, 2006, 01:38:23 PM
I remember hearing Zig screaming at the top of his lungs during the rockstar test drive. YEEEEE HAAAAAAAA!!!!

Nah, dude.... That's the intro to the Duke's of Hazard TV show you're think of... I can see how you'd get those two mixed up! :)

-Eric
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 22, 2006, 02:05:44 PM
I remember hearing Zig screaming at the top of his lungs during the rockstar test drive. YEEEEE HAAAAAAAA!!!!

Nah, dude.... That's the intro to the Duke's of Hazard TV show you're think of... I can see how you'd get those two mixed up! :)

-Eric

Now dont make me go Boomhower on you  ;D
Title: Re: Orange rig is getting a makover!
Post by: Bigzook on March 22, 2006, 04:52:35 PM
For those of you who dont know, every time I have Zig talking on video I have to 1st, get my wife(who was born in TN) to translate. And 2nd add subtitles so everyone else can understand. ;D
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on March 22, 2006, 08:23:09 PM
For those of you who dont know, every time I have Zig talking on video I have to 1st, get my wife(who was born in TN) to translate. And 2nd add subtitles so everyone else can understand. ;D

LMAO!
I cant understand Zig unless hes typing! :P

Mike
Title: Re: Orange rig is getting a makover!
Post by: ROSS on March 22, 2006, 08:34:04 PM
sometimes his typing has a southern drawl
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 23, 2006, 03:40:33 AM
Now, I dun did wern u not to make me go boomhower on youins. U dare crazy ol yanke flok be havin sometin wrong wit yo head from all da cold air up dare. Just cuz da rest of dem dare people be sayin funie werds dont make us da funnie talken flok.

 ;D Hillbilly Beach Bum  ;D
Title: Re: Orange rig is getting a makover!
Post by: Hawklin on March 23, 2006, 09:51:44 AM
Now, I dun did wern u not to make me go boomhower on youins. U dare crazy ol yanke flok be havin sometin wrong wit yo head from all da cold air up dare. Just cuz da rest of dem dare people be sayin funie werds dont make us da funnie talken flok.

 ;D Hillbilly Beach Bum  ;D

What is really sad?? I had no problems understanding that lol ;D
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on March 23, 2006, 10:09:39 AM


What is really sad?? I had no problems understanding that lol ;D

Nah... ain't that what they call being "bi-lingual" ??   Hell, you might deserve a raise, for speaking two languages!

Title: Re: Orange rig is getting a makover!
Post by: Bigzook on March 23, 2006, 04:35:34 PM
LOL! that reminds me of that old movie Airplane. "Excuse me I speak jive." And Zig you are probably rolling in the ladies down there now huh. They all love that accent.
Title: Re: Orange rig is getting a makover!
Post by: hobgoblin on March 23, 2006, 08:26:52 PM
Hello All,


Yep the city chics dig the southern draw...You sould see when I go work in DC,Baltimore,Jersey and NY...Have them come up all the time and start talking ;).

Later Tom K.

P.S. I thought this was about Mikes Rig......When we going to get the GOOD pics????
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on March 24, 2006, 04:44:09 AM
Yea, with most of the people in this area being from WAY up North, I get the same thing down here. You can not lay it on to thick, just enough to grab their attention  ;)

Zig
Title: Re: Orange rig is getting a makover!
Post by: nc_zuk on March 24, 2006, 02:01:19 PM
Mike that's awesome. Looking forward to the details. Great tech is addicting ;D
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on April 21, 2006, 11:56:20 PM
found a pic from this summer. This is why plans to build a prerunner/trailrider IFS.



what is bent and how did you do it? it looks to me like the strut towers may be bent, am I right?
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on April 22, 2006, 11:06:03 AM
found a pic from this summer. This is why plans to build a prerunner/trailrider IFS.




what is bent and how did you do it? it looks to me like the strut towers may be bent, am I right?
I'm thinking this might have something to do with it....
(http://www.rpm4x4.com/images/spike/jumpshale2.jpg)
I believe the strut towers begin to look like this /  \ rather than something like this  |   |
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on April 22, 2006, 01:37:36 PM
thanks, that's what I was thinking. do you think a GV's strut towers may be stronger since there is a stut bar? I don't know if any kicks have them but the ones I've seen don't
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on April 29, 2006, 09:12:54 AM
Still waiting on more info... or did I miss something???


 ;D
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on May 01, 2006, 04:40:27 AM
UPDATE, UPDATE, UPDATE!!!!!!!!!!

Dont make me start a cyber riot   >:(

You'll are killing me, no Moab details, no updates on the orange car, no detailes pics of Stans monster on 40's. Dont make me come up there  >:(

 ;D Zig  ;D
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on May 01, 2006, 09:57:32 AM
found a pic from this summer. This is why plans to build a prerunner/trailrider IFS.




what is bent and how did you do it? it looks to me like the strut towers may be bent, am I right?
I'm thinking this might have something to do with it....
([url]http://www.rpm4x4.com/images/spike/jumpshale2.jpg[/url])
I believe the strut towers begin to look like this /  \ rather than something like this  |   |


I noticed this kick depicted above has longer lower suspension links. is that a kit or did whoever owns that kick make it?
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on May 01, 2006, 11:34:00 AM
It's Mikes custom tweeking of the Calmini 3" Kit.

Zig
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on May 01, 2006, 11:43:29 AM
UPDATE, UPDATE, UPDATE!!!!!!!!!!

Dont make me start a cyber riot   >:(

You'll are killing me, no Moab details, no updates on the orange car, no detailes pics of Stans monster on 40's. Dont make me come up there  >:(

 ;D Zig  ;D


ME TOO!
Title: Re: Orange rig is getting a makover!
Post by: locjaw on May 01, 2006, 01:14:18 PM
WOW these guys that didnt make it to moab cuz there to "BUSY" got some nerve, demanding things of us, the super cool studs of Moab Utah 8)
dont tell em nuttin, wait till they start crying :'(
then we'll give them just a little bit ;D
jason
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on May 01, 2006, 01:19:21 PM
WOW these guys that didnt make it to moab cuz there to "BUSY" got some nerve, demanding things of us, the super cool studs of Moab Utah 8)
dont tell em nuttin, wait till they start crying :'(
then we'll give them just a little bit ;D
jason


er.........uh...........yeah...... ::)
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on May 01, 2006, 10:43:59 PM
It's Mikes custom tweeking of the Calmini 3" Kit.

Zig

I was looking at my GV today and noticing it may be possible to make longer links for my 5 link.. would be the same for the bottom, tricky on the top

yea, that long link thing looks pretty cool, did he mess with the top link too?
Title: Re: Orange rig is getting a makover!
Post by: kozaz on May 02, 2006, 07:06:45 AM
WOW these guys that didnt make it to moab cuz there to "BUSY" got some nerve, demanding things of us, the super cool studs of Moab Utah 8)
dont tell em nuttin, wait till they start crying :'(
then we'll give them just a little bit ;D
jason

Damn dude, you still in High School?
Title: Re: Orange rig is getting a makover!
Post by: locjaw on May 02, 2006, 07:23:47 AM
Damn dude, you still in High School?

nope, just having funs with zig ;D
i want to see mikes junk as bad as the next guy. he wouldnt even talk about it in moab :(
but we gotta make sure that zig makes it next year by giving him sooooo much slack that he has no choice but go  ;)
jason
Title: Re: Orange rig is getting a makover!
Post by: copperzuk on May 02, 2006, 07:51:24 AM
 Don't worry guys, it's well worth the wait..  It works relly well and is very thought out. Mike was getting a foot of air with the front tires and didn't know it..  Hopefully you'll get the full skinny soon so he wheels it more.. 
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on May 02, 2006, 10:38:12 AM
Damn dude, you still in High School?

nope, just having funs with zig ;D
i want to see mikes junk as bad as the next guy. he wouldnt even talk about it in moab :(
but we gotta make sure that zig makes it next year by giving him sooooo much slack that he has no choice but go  ;)
jason

 >:( Like I'm happy I could not go  :'(

But I will be having fun in the Oregon back country later this year  ;D

Zig
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on May 02, 2006, 03:26:13 PM
he wouldnt even talk about it in moab :(
Mike was getting a foot of air with the front tires and didn't know it..

So, I guess this is why I didn't see any pictures! I clicked through about 300 pics specifically looking for shots of it in action, all I saw was the rockstar  amungst a few other rigs ;)
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on May 02, 2006, 09:42:39 PM
he wouldnt even talk about it in moab :(
Mike was getting a foot of air with the front tires and didn't know it..

So, I guess this is why I didn't see any pictures! I clicked through about 300 pics specifically looking for shots of it in action, all I saw was the rockstar  amungst a few other rigs ;)

I looked for the orange rig in there too, I really want to see pictures of it in action
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on May 02, 2006, 11:07:32 PM
Wow, the pressure is mounting... I hope your not all dissapointed! :-X It was a big project and it was hard to capture something of this magnatude into an overview artical. The artical feels like its missing something but I cant put my finger on it. Im waiting on Eric to throw it back my way with some advice. I would expect a ZW update very soon though.  ;)

Mike
Title: Re: Orange rig is getting a makover!
Post by: Quaddawg on May 03, 2006, 05:13:26 AM
I'll settle for good pictures!   I am sure the article will be fine...
Title: Re: Orange rig is getting a makover!
Post by: Zukipilot on May 16, 2006, 03:44:39 AM
Great job on the suspension  :o It's hard to picture driving over a 5gal bucket and not touching. I cant wait to get a close up look at it now  :o

That thing is bad ass!!!!!

Zig

(http://zukiworld.com/month_050106/images/hagens_newbuild/16zup.JPG)
Title: Re: Orange rig is getting a makover!
Post by: SiKiD_01 on May 16, 2006, 07:18:11 AM
FAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAARK!
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on May 16, 2006, 10:09:52 AM
WOW, there's a lot going on there..... definatly amazing design and fab work. Great job Mike  ;)
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on May 16, 2006, 08:29:29 PM
OH MY GOD! that is so amazingly huge and beastly I can't believe it! Looks like you used the calmini arms as the top ones and maybe changed the ends a bit.. genious. what coils did you use up there? also, you are going to put CV's up there and make it 4 wheel drive again right? I think I remember that being the plan, just too lazy to go back and look. But seriously, I love your zuk and I am jealous
Title: Re: Orange rig is getting a makover!
Post by: Yoak on May 16, 2006, 08:44:53 PM
That picture with the 5 gallon bucket....it just plan amazing in itself....let alone everything else going on
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on May 17, 2006, 07:35:37 AM
OH MY GOD! that is so amazingly huge and beastly I can't believe it! Looks like you used the calmini arms as the top ones and maybe changed the ends a bit.. genious. what coils did you use up there? also, you are going to put CV's up there and make it 4 wheel drive again right? I think I remember that being the plan, just too lazy to go back and look. But seriously, I love your zuk and I am jealous


The orange rig build is on the homepage. It has all the answers you are looking for. ;)

Here is a direct link.

http://www.zukiworld.com/month_050106/feature_hagen-newfrontend.htm

Mike
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on May 17, 2006, 02:12:52 PM
thanks
Title: Re: Orange rig is getting a makover!
Post by: nils on July 21, 2006, 05:18:05 AM
hey Mike, i've got a pair of nissan maxima driveshafts waiting for a tracker to run them, and a tracker waiting for strong  front axle's.

but here's the thing, the splines of the trackers front (26 splines) look very similar to the nissan's splines.
so i wonder, are they the same? do the splines fit in the stock diff and wheels?

regards,
Nils
Title: Re: Orange rig is getting a makover!
Post by: bus_driver on July 22, 2006, 11:24:01 PM
hey mike Is this a DD for you and if so could it get an MTO safety certification with the new set up or would it have to go under something like a kit car designation??(not the one with the back and forth light and says" Hello Michael" )
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on July 23, 2006, 02:00:13 PM
hey Mike, i've got a pair of nissan maxima driveshafts waiting for a tracker to run them, and a tracker waiting for strong  front axle's.

but here's the thing, the splines of the trackers front (26 splines) look very similar to the nissan's splines.
so i wonder, are they the same? do the splines fit in the stock diff and wheels?

regards,
Nils


Im pretty sure that they are not the same. The Maximas I am running are modified just like the Cvs in this artical.

http://www.zukiworld.com/month_040103/feature_hagencvshaft.htm

Mike
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on July 23, 2006, 02:08:03 PM
hey mike Is this a DD for you and if so could it get an MTO safety certification with the new set up or would it have to go under something like a kit car designation??(not the one with the back and forth light and says" Hello Michael" )

I dont know if you could get a MTO with something like this. I built this as a one off project and we do not have inspections here. I do drive it on the road but not as much as I use to.

Mike
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on July 23, 2006, 11:22:32 PM
hey mike Is this a DD for you and if so could it get an MTO safety certification with the new set up or would it have to go under something like a kit car designation??(not the one with the back and forth light and says" Hello Michael" )

I dont know if you could get a MTO with something like this. I built this as a one off project and we do not have inspections here. I do drive it on the road but not as much as I use to.

Mike

how's it drive down the road?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on July 25, 2006, 02:14:46 PM


how's it drive down the road?

It drives pretty good but my front shocks are blown out again so its a little bouncy lately.

Mike
Title: Re: Orange rig is getting a makover!
Post by: nils on July 25, 2006, 02:34:47 PM
hey Mike, i've got a pair of nissan maxima driveshafts waiting for a tracker to run them, and a tracker waiting for strong  front axle's.

but here's the thing, the splines of the trackers front (26 splines) look very similar to the nissan's splines.
so i wonder, are they the same? do the splines fit in the stock diff and wheels?

regards,
Nils


Im pretty sure that they are not the same. The Maximas I am running are modified just like the Cvs in this artical.

[url]http://www.zukiworld.com/month_040103/feature_hagencvshaft.htm[/url]

Mike



Thanks! I haven't compared them closely, but on first sight they looked quiet the same. Since i'm not running a widened suspention, more mords will be needed to make it fit...

thanks again for the link!!

edit: came to realise, using the stock diff might cause some issues, as i prob will need to do a similar mod to the other side aswell, instead of twice the same.
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on July 25, 2006, 03:18:19 PM


how's it drive down the road?

It drives pretty good but my front shocks are blown out again so its a little bouncy lately.

Mike

again as in it happens allot?
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on July 26, 2006, 02:52:08 PM


how's it drive down the road?

It drives pretty good but my front shocks are blown out again so its a little bouncy lately.

Mike

again as in it happens allot?

I need to step up to some race shocks or something. I can blow a set of shocks or struts out in a day if I dont restrain myself. ::) I dont want to be restrained! ;D I just need a little more cha ching to buy some race shocks that can handle a little heat.

Mike
Title: Re: Orange rig is getting a makover!
Post by: bus_driver on July 26, 2006, 08:31:11 PM
bilstien reservoirs!!!! not much money hahahaha!!!

so where do you live???  and you can drive this thing down the road and have no problem!!!

sounds sweet I would love to have a dd like it to go to work and have a ball parking on something.....maybe that is the reason I do not have a big truck I am very childish.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on July 26, 2006, 11:05:42 PM
bilstien reservoirs!!!! not much money hahahaha!!!

so where do you live???  and you can drive this thing down the road and have no problem!!!

sounds sweet I would love to have a dd like it to go to work and have a ball parking on something.....maybe that is the reason I do not have a big truck I am very childish.

I live in MN. I used to get pulled over quite frequently for no front plate, mudflap and fender flare violations. I painted it orange 2 1/2 years ago I haved been pulled over since. :-\ (knock on wood) Mabey the local law has just gotten used to it. :-\

Mike
Title: Re: Orange rig is getting a makover!
Post by: Maroon Monsoon on July 27, 2006, 01:22:29 PM
bilstien reservoirs!!!! not much money hahahaha!!!

so where do you live???  and you can drive this thing down the road and have no problem!!!

sounds sweet I would love to have a dd like it to go to work and have a ball parking on something.....maybe that is the reason I do not have a big truck I am very childish.

I live in MN. I used to get pulled over quite frequently for no front plate, mudflap and fender flare violations. I painted it orange 2 1/2 years ago I haved been pulled over since. :-\ (knock on wood) Mabey the local law has just gotten used to it. :-\

Mike

my friend has been pulled over with his 8 inch lift YJ allot for the same stuff and got massive flares to avoid a few tickets. I think I'll tell him to piant it orange... lol. so you used to blow out struts all the time and now shocks? jeeze man, good to know how tough suzuk's are... lol. thanks for testing that out for me. after I saw a pic of what happened to your strut towers I am really glad the GV has a strut bar.

you should save up for some sway away, fox, or king coil overs. those are TOUGH! you'd also be able to adjust your spring rate to pretty much however you want
Title: Re: Orange rig is getting a makover!
Post by: mudpuppy on September 12, 2006, 12:16:19 PM
Hey Mike;
 are both the upper and lower A Arm stock length? Did you setup up any antidive? Are the arms parallel? Awesome work, I'm doing a simular thing with my kick.  I was thinking LONG lowers that almost meet in the center and stock length on the top.
 Have you had any issues with wheel bearings?
Pat
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on September 12, 2006, 09:59:52 PM
Hey Mike;
 are both the upper and lower A Arm stock length? Did you setup up any antidive? Are the arms parallel? Awesome work, I'm doing a simular thing with my kick.  I was thinking LONG lowers that almost meet in the center and stock length on the top.
 Have you had any issues with wheel bearings?
Pat

The reason I didnt center mount the lowers was the diff needed to fit there. I could have had the control arms wrap around it but then I would loose too much aproach angle. Im not sure how you would set up antidive. The arms are parellel and I have not had any issues with wheel bearings.

Mike
Title: Re: Orange rig is getting a makover!
Post by: mudpuppy on September 13, 2006, 08:43:05 AM


. Im not sure how you would set up antidive. The arms are parellel and I have not had any issues with wheel bearings.

Mike

 if the upper arm mounts are sloped to the rear a bit you get anti dive.

 So your arms are parallel, I can do that.

 Thanks for being so open with info.
Pat
Title: Re: Orange rig is getting a makover!
Post by: Mike71 on September 13, 2006, 12:51:26 PM
i know im slow but bear with me  ::)

whats anti dive?
Title: Re: Orange rig is getting a makover!
Post by: bus_driver on September 13, 2006, 01:55:41 PM
hey mike do you have any more action or trail vid pics or anything and how has it been going any issues come up???
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on September 13, 2006, 02:02:33 PM
i know im slow but bear with me  ::)

whats anti dive?
http://www.circletrack.com/techarticles/antidive_suspension_tech_parameters/
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on September 13, 2006, 02:07:45 PM


. Im not sure how you would set up antidive. The arms are parellel and I have not had any issues with wheel bearings.

Mike

 if the upper arm mounts are sloped to the rear a bit you get anti dive.

 So your arms are parallel, I can do that.

 Thanks for being so open with info.
Pat
I'm assuming you mean fron to back slope... In his write-up, he says the upper a-arms(calmini a-arms) are mounted in the stock location for the lower a-arms, so if the stock a-arms are parallel, then his would be - right?
Title: Re: Orange rig is getting a makover!
Post by: mlovetripp0 on September 13, 2006, 04:39:35 PM
ive followed this thread from here to pirite and i , give you mad props ,that thing is sweet
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on September 13, 2006, 08:06:19 PM
hey mike do you have any more action or trail vid pics or anything and how has it been going any issues come up???

I have a couple pics that Ive been hanging on to. Eric and I have been disscussing a followup. Im leaning twards just starting a thread about it. Either way you will see it soon.

Mike
Title: Re: Orange rig is getting a makover!
Post by: mudpuppy on September 19, 2006, 12:58:08 PM
 Mike what taper are the ball joints? They look almost like a morse taper.
Title: Re: Orange rig is getting a makover!
Post by: Mikerpm4x4 on September 19, 2006, 09:18:21 PM
Mike what taper are the ball joints? They look almost like a morse taper.
  I have no Idea! My freind Stan has a lot of cool tools/machines in his garage. He had a bore with the right tapper.

Mike
Title: Re: Orange rig is getting a makover!
Post by: mudpuppy on September 20, 2006, 05:22:22 AM
Mike what taper are the ball joints? They look almost like a morse taper.
  I have no Idea! My freind Stan has a lot of cool tools/machines in his garage. He had a bore with the right tapper.

Mike
Next time you see him could you ask him?
Pat
Title: Re: Orange rig is getting a makover!
Post by: mudpuppy on September 22, 2006, 09:10:37 AM
I hate to answer my own posts but it seems to be 1.5 inch per foot taper. As measure by an excellent machinist here at work.
Pat
Title: Re: Orange rig is getting a makover!
Post by: Uncivilized on September 22, 2006, 09:24:56 AM
I hate to answer my own posts but it seems to be 1.5 inch per foot taper. As measure by an excellent machinist here at work.
Pat
For thoes of us who don't know(well,... me) could you explain what this is, and what this info could be used for?
Also: Mike's friend, Stan is a member here, his username is "37kicker" so you could always send him a PM to find out for sure.
Title: Re: Orange rig is getting a makover!
Post by: 37kicker on September 22, 2006, 12:46:47 PM
yes we used a1.5 tapered ream for the ball joint.   stan