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ZUKIWORLD Discussion Forum => Suzuki 4x4 Forum => Topic started by: michael6189 on November 08, 2008, 09:52:33 AM

Title: 1995 suzuki sidekick
Post by: michael6189 on November 08, 2008, 09:52:33 AM
hi im new at this i have a 1995 suzuki sidekick 5 spd 4dr and the rocker panels are rust out completely what is the best way  fix it ? ???
Title: Re: 1995 suzuki sidekick
Post by: Praise Him on November 08, 2008, 10:23:14 AM
Use the sure button ::)
Title: Re: 1995 suzuki sidekick
Post by: michael6189 on November 08, 2008, 10:44:35 AM
 ???
Title: Re: 1995 suzuki sidekick
Post by: Lindenmooch on November 08, 2008, 12:56:18 PM
Use the sure button ::)



 :laugh:


But for serious....Cut all not so good metal off....weld/rivet/screw/bolt new metal in.....bondo/POR-15/fiberglass/Great Stuff.


EZ.


Also.  Purchase new rocker panels.
Title: Re: 1995 suzuki sidekick
Post by: michael6189 on November 08, 2008, 01:18:39 PM
can i just use like square tubing to do it?
Title: Re: 1995 suzuki sidekick
Post by: BRD HNTR on November 08, 2008, 01:32:13 PM
I replaced my rock panels with 2X4X1/8" rectangle tubes.  Mine were just starting to get bent up, so replaced them with something that does hold up.  The more rotted yours are, the more work it is to replace them.  It all depends on how far your are willing to go to fix it.
 
Of course the rock panels is only the start of what NEEDS to be done.  This is where replacing the rock panels got me.
 http://www.zukiworld.com/forum/index.php?topic=22395.0 (http://www.zukiworld.com/forum/index.php?topic=22395.0)

(http://lh3.ggpht.com/_86HP5-adsWc/SMvRw7CAnwI/AAAAAAAACZ8/Ly231v1MfmA/s512/CIMG2958.JPG)
Title: Re: 1995 suzuki sidekick
Post by: michael6189 on November 08, 2008, 04:44:41 PM
ok thanks that looks really good hope mine will look something like that  8)
Title: Re: 1995 suzuki sidekick
Post by: bentparts on November 09, 2008, 06:27:49 AM
 ??? Did he mean "search " button?
Title: Re: 1995 suzuki sidekick
Post by: urbanwheeler on November 09, 2008, 11:58:48 AM
Use the sure button ::)

You mean the easy button :D
Title: Re: 1995 suzuki sidekick
Post by: Uncivilized on November 09, 2008, 01:19:32 PM
I replaced my rock panels with 2X4X1/8" rectangle tubes.  Mine were just starting to get bent up, so replaced them with something that does hold up.  The more rotted yours are, the more work it is to replace them.  It all depends on how far your are willing to go to fix it.
 
Of course the rock panels is only the start of what NEEDS to be done.  This is where replacing the rock panels got me.
 [url]http://www.zukiworld.com/forum/index.php?topic=22395.0[/url] ([url]http://www.zukiworld.com/forum/index.php?topic=22395.0[/url])

([url]http://lh3.ggpht.com/_86HP5-adsWc/SMvRw7CAnwI/AAAAAAAACZ8/Ly231v1MfmA/s512/CIMG2958.JPG[/url])
This is your best option, it's easy, cheap & strong. Plus, I think it looks better, as well as raises the clearance level for a tighter rock rail(if wanted)
Title: Re: 1995 suzuki sidekick
Post by: BRD HNTR on November 09, 2008, 05:24:33 PM
I replaced my rock panels with 2X4X1/8" rectangle tubes.  Mine were just starting to get bent up, so replaced them with something that does hold up.  The more rotted yours are, the more work it is to replace them.  It all depends on how far your are willing to go to fix it.
 
Of course the rock panels is only the start of what NEEDS to be done.  This is where replacing the rock panels got me.
 [url]http://www.zukiworld.com/forum/index.php?topic=22395.0[/url] ([url]http://www.zukiworld.com/forum/index.php?topic=22395.0[/url])

([url]http://lh3.ggpht.com/_86HP5-adsWc/SMvRw7CAnwI/AAAAAAAACZ8/Ly231v1MfmA/s512/CIMG2958.JPG[/url])
This is your best option, it's easy, cheap & strong. Plus, I think it looks better, as well as raises the clearance level for a tighter rock rail(if wanted)


And it brings a smile on your face every time you drop it on a log or rock, or slide up against something unmovable and use the rail to walk around it.
The rails provide satisfaction every time I have been out.
Title: Re: 1995 suzuki sidekick
Post by: michael6189 on November 09, 2008, 09:09:10 PM
does any one know where i can get get some metal to use i cant seem to find any where around me that sells it ???
Title: Re: 1995 suzuki sidekick
Post by: Drone637 on November 10, 2008, 08:44:09 AM
We are lucky enough to have a metal shop in the area that we can visit for things like that.  You can always order it, but it is usually 35 or more to have it shipped.  What town are you located in, there might be a fabrication shop nearby that has access to the 2x4 tubing.

If nothing else, most home hardware stores carry some metal.  They might have sizes you can use.
Title: Re: 1995 suzuki sidekick
Post by: michael6189 on November 10, 2008, 04:14:41 PM
im in rosemount mn and i checked at the hardware store and they only had 1x2
Title: Re: 1995 suzuki sidekick
Post by: jeff1997 on November 10, 2008, 05:30:42 PM
Go to a local fabrication or machine shop. They usually have a lot of stock on hand. We only have 4 employees and we probably have $100,000 in metal on hand at any given time.
Title: Re: 1995 suzuki sidekick
Post by: Drone637 on November 11, 2008, 12:06:46 AM
You might also want to check with the hardware store and see if they can order some in.  :)

It looks like there is a steel supply company about 20 minutes from you, as well as a couple of welding places.

Link to search (http://maps.google.com/maps?hl=en&rlz=1C1GGLS_en-USUS300&q=rosemount,%20MN%20fabrication&um=1&ie=UTF-8&sa=N&tab=wl)
Title: Re: 1995 suzuki sidekick
Post by: Uncivilized on November 11, 2008, 09:16:55 AM
Sierra Metals looks nice and close to you. You don't want to buy steel from a hardware store, especially special order... you'd pay lots more than if you just go to a specific metals shop.
Also, Trident Welding & Fabricating - but you should call them first to see if the sell it, and have any there. They may even buy their stock from Sierra... so try there first to avoid additional mark-up of the middle man.

Metal Supermarkets Inc? - more info »
1186 Cliff Rd E, Burnsville, MN? - (952) 890-9146?
Category: Steel-Distributors & Warehouses (Whol)
Write a review

There's a Metal Supermakets Inc. very close to where I live too :)
If it's similar, they'll cut your metal for you to whatever you want, and have a huge selection of most metals.
Title: Re: 1995 suzuki sidekick
Post by: michael6189 on November 12, 2008, 10:08:51 PM
ok thanks ill give them a call and see what i can find thanks 8)