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Anvil without Calmini

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Offline xontros

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Re: Anvil without Calmini
« Reply #30 on: March 14, 2005, 11:54:59 PM »
Quote


Have you seen the Mike Hagen article here on Zukiworld? In the Article Archive (look down)


Yes I have,  but these cars were never imported to Greece :-/
99 Vitara Cabrio: 8v, JR filter, Denso Iridium, Remus cat, 31X10.50 Yoko M/T. OME Shocks, V6  Coils, 1" RRO spacers. 2" RRO BL, Dual LHS driveshafts.

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Offline xontros

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Re: Anvil without Calmini
« Reply #31 on: April 12, 2005, 04:29:57 AM »
OK, now (I think...) I have everything:  a steel GV diff cover, an exploded RHS CV (more than one actually), a complete LHS axle, and a complete RHS axle just to measure how long it should be.

The aim is to cut the LHS triangular flange and the  RHS CV, weld them together, and bolt a LHS axle on the right side. I won't try longer diff brackets for now, as I believe they will not work with the normal A-arms...
But it looks like the flange is going to hit the lower bolt of the diff bracket... Should I weld the right diff bracket on the diff instead of bolting it?  Any other suggestions?
And it seems that I have pics of the completed setup on my PC, but I can't remember where I found them or who posted them  ::)
« Last Edit: April 13, 2005, 10:40:39 AM by xontros »
99 Vitara Cabrio: 8v, JR filter, Denso Iridium, Remus cat, 31X10.50 Yoko M/T. OME Shocks, V6  Coils, 1" RRO spacers. 2" RRO BL, Dual LHS driveshafts.

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Offline cj

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Re: Anvil without Calmini
« Reply #32 on: April 12, 2005, 10:21:35 AM »
Countersunk bolts should do it.

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Offline Rhinoman

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Re: Anvil without Calmini
« Reply #33 on: April 12, 2005, 11:48:48 PM »
Studs maybe? If the flange is thick enough counter bore the holes and use studs for a flush finish.
« Last Edit: April 12, 2005, 11:50:01 PM by Rhinoman »
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

OBD1 - Full diagnostics on a PC/Laptop: http://www.rhinopower.org

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Offline xontros

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Re: Anvil without Calmini
« Reply #34 on: April 13, 2005, 12:45:22 AM »
I'll have to use studs on the triangular flange anyway, I have no other choice  ::)
If I don't find the right countersunk bolt for the RHS diff bracket, maybe I'll also use a wider stud bolted on the lower hole and make the bracket bolt directly to the stud  ???
The pics I had were from Mike's (Ford ?) setup, and I see that diff brackets were welded, maybe to have the necessary clearance between the flange and the diff.
99 Vitara Cabrio: 8v, JR filter, Denso Iridium, Remus cat, 31X10.50 Yoko M/T. OME Shocks, V6  Coils, 1" RRO spacers. 2" RRO BL, Dual LHS driveshafts.

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Offline xontros

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Re: Anvil without Calmini
« Reply #35 on: April 14, 2005, 08:59:43 AM »
Well, it's finally ready :) Can't wait to put it in place and see what happens, as the new "split" RHS axle had to be around 6-8mm longer than an ordinary one  :-/
99 Vitara Cabrio: 8v, JR filter, Denso Iridium, Remus cat, 31X10.50 Yoko M/T. OME Shocks, V6  Coils, 1" RRO spacers. 2" RRO BL, Dual LHS driveshafts.

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Offline Rhinoman

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Re: Anvil without Calmini
« Reply #36 on: April 14, 2005, 09:25:59 AM »
Quote
Well, it's finally ready :) Can't wait to put it in place and see what happens, as the new "split" RHS axle had to be around 6-8mm longer than an ordinary one  :-/


I checked the clearance on my driveshafts very carefully. I removed the spring and jacked up the wishbone swinging the steering from left to right as I did so. I reckon there was about 10mm spare travel back into the CV so it will be pretty tight but you should get away with it.
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

OBD1 - Full diagnostics on a PC/Laptop: http://www.rhinopower.org

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Offline xontros

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Re: Anvil without Calmini
« Reply #37 on: September 09, 2005, 03:38:43 PM »
Well, months have passed, but I didn't have the chance to test it as much as I want. Let's see how much it will hold...





A huge "Thank You" to all you guys who gave me feedback :)
« Last Edit: September 09, 2005, 03:41:21 PM by xontros »
99 Vitara Cabrio: 8v, JR filter, Denso Iridium, Remus cat, 31X10.50 Yoko M/T. OME Shocks, V6  Coils, 1" RRO spacers. 2" RRO BL, Dual LHS driveshafts.

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Offline xontros

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Re: Anvil without Calmini
« Reply #38 on: November 15, 2005, 11:06:01 PM »
The dual LHS shaft setup is still holding up pretty well untill now,  but I'd really like to ease the CV angle a bit, it's like 30 degrees or so. Any ideas on lowering the diff just a bit without running into problems with A-arm length or CV shaft length?
Someone told me to cut the bushing of the central support and leave just the one half, would it make a difference at all  ???
99 Vitara Cabrio: 8v, JR filter, Denso Iridium, Remus cat, 31X10.50 Yoko M/T. OME Shocks, V6  Coils, 1" RRO spacers. 2" RRO BL, Dual LHS driveshafts.

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Offline Rhinoman

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Re: Anvil without Calmini
« Reply #39 on: November 16, 2005, 04:40:41 AM »
The dual LHS shaft setup is still holding up pretty well untill now,  but I'd really like to ease the CV angle a bit, it's like 30 degrees or so. Any ideas on lowering the diff just a bit without running into problems with A-arm length or CV shaft length?
Someone told me to cut the bushing of the central support and leave just the one half, would it make a difference at all  ???

I don't think you'll have any problems lowering the diff without changing either the A arms or the CVs. There were some pics of some lowering brackets posted IIRC they left the centre bracket stock.
2000 Vitara 1.6, 3+3 Lift, 33"MTs, 5:83s, LWB brakes, Winch, Snorkel, Safari Rack
1986 SJ413K PickUp, 1.6L conversion.

OBD1 - Full diagnostics on a PC/Laptop: http://www.rhinopower.org

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Offline de Ploeteraar

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Re: Anvil without Calmini
« Reply #40 on: November 16, 2005, 04:52:41 AM »
Hi,
Maybe this will helps you.
I had the same problems obout my CV's. Every time i broken the front stuf. I have now lower my front diff and i have no problems more. On my website can you see by "techniek" and than you click on "vooras verlagen"on the right side of my picture. You can see how i lower the front diff and my cv's are now in the perfct position.

Greats, de Ploeteraar
De Ploeteraar
www.ploeteraar.nl
(Dutch Vitara website)

Official test driver  www.Hillbilly-engineering.de