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ott steering kit

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mechyannick

ott steering kit
« on: July 10, 2007, 12:10:52 AM »
hi everyone! does anyone has pic of a ott steering kit instaled on a samy? i hate instructions that are not clear and has no pic    thanks

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Offline ack

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Re: ott steering kit
« Reply #1 on: July 10, 2007, 07:06:26 PM »
Which OTT did you get??

PM me and I'll shoot you some pics if they are the caliper/kingpin type arms.
Ack

'88 Samurai, '88.5 Samurai TT, '11 Ford Transit Connect XLT
Ack's FAQ  http://www.acksfaq.com

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67fastback

Re: ott steering kit
« Reply #2 on: November 17, 2007, 05:31:43 PM »
Hey all I found this and though some one might like this:

Using Mercades arms

Here are some pics of the mercedes arms that purchased to moved the tie rod and drag link bars over the top (OTT) of the springs since I have a SPOA done. This way I will not need to use a zbar and this help with putting the steering back to original position just above the springs.

I can one of two things:
1. do a 1/2 hi steer where I only take one (1617 left mercedes arm) and put it on the right side and connect only a modified tie rod to it. and leave the drag link below the springs in it original possition.

2. put both mercedes arms on and then shorten the drag link bar to fit between the mercedes arms and leaving the tie rod connected to original location on the drag link bar.

I also had to purchase some new bolts for the mercedes arms because they are fatter and the original bolts will not work.
2ea - m12x1.25x50mm
2ea - m12x1.25x60mm
from lowes 5 bucks each.

I will need to drill out the center holes of the mercedes arms with a 9/16" drill bit. This way the holes will line up with original holes on the samurai.

now for the pics:





































Update

I went out and bought a cheap harbor frieght drill press 40.00
9/16" high speed steel bit 19.00
drill press clamp too 7.00


7 hours of drilling to find out the mercedes arms are harder than High speed steel bits
 rounded the corners of the bit

I went to Grainger and bought a 9/16" cobalt bit ( harder than the mercedes arms)

now only took about 1 hours of drilling out 3 holes left. I used the slowest speed and tons of water to keep it cool.

I did have to buy new bolts to mount the arms because the old ones were not long enough.
here are the pictures of the arm mounted on the right side. I still need to fab up a tie rod to connect up the arm to the pitman arm.









to see all the pics click here
http://s188.photobucket.com/albums/z28/1967fastback/Mercedes%20Arms/

These are Mercedes Benz steering arms used to make a high steer setup on any 86-95 Suzuki Samurai. Use either one or both arms to move your drag link and tie rod up and out of the way of the rocks & remove bumpsteer.


!Modifications Required!
Drill out the center mounting holes to 9/16" or use a rat-tail style file to elongate the hole , purchase 2 of each of these bolts m12x1.25x50mm, m12x1.25x60mm, and modify your existing tie rod


!ISSUES!
drop pitman arm, liftblocks, axle turned so pionion points up, wornout (sagging) leaf springs can cause clearance issues. I have successfully installed in stock SPOA smaurai and in yj leaf sprung samurai


Stock setup with bent steering link (lots of bumpsteer)



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 Half OTT steering setup(removes bumpsteer, uses 1 arm no clearance issues)


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 Full OTT steering (Best setup, uses both arms read warning above)


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check out this setup I found out there.
http://bbs.zuwharrie.com/content/topic,60512.0.html

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Offline Drone637

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Re: ott steering kit
« Reply #3 on: November 19, 2007, 05:22:50 PM »
I use the half OTT setup, works fine.  The only problem is you can still bend up that front tie rod if your not very careful.



You can see that it is pretty far from straight in this picture.  And this was a heavy duty version.  :D
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing