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Air Horn Upgrade for the SJ

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Offline Drone637

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Air Horn Upgrade for the SJ
« on: September 08, 2009, 12:22:47 AM »
Doing final vehicle prep work for the TTCW 09 and one of the things on the required list this year was a horn.  I assumed this means a working horn and not the non-functioning one that has been sitting in the front of the SJ since I bought it.  The reason for the lack of a horn is actually a bad grounding setup on the steering column but while I was in at Harbor Freight picking up some random items I noticed they had a little air horn setup for 15.95 that sounded like a lot more fun.

http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=40134
Or if that is to much for you, they have a chrome version for a bit less
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=40135

The package comes with a couple of horns, a Y to go between them, a small air compressor and a relay along with some instructions for wiring it in.



The instructions show you how to wire the system in while keeping your existing horn.  I decide to just replace mine completely as it sounded a little sick anyway.  Installation was placed up in the original horn location. This allowed me to use the stock blue wire as my ground switch while using the yellow as the 12v.  This runs off of the fuse box using a 15 amp fuse that is plenty for this application.

I placed the horns on top of the unused jack mount that had been beaten down to save space.  For the compressor I made a simple L bracket that just bolted through the back side of the grill just above the headlight.  There is more room on the passenger fender but there is an ARB air compressor in the way.



This position also gave me easy access to the existing horn wiring.  I simply split the 12v hot wire to two terminals on the relay.  The blue wire ran to the dash, grounding it would open up the relay.  I only had to run one extra wire over to the compressor.  When the relay opens the compressor would get the full 12v signal and fire up.  You need to run a ground wire on the back side of the compressor, but your battery is only a few feet away.



On a stock vehicle you would be done.  Since my horn switch was already broken I just cut the blue wire under the dash and ran it to a momentary on push button then looped that back to ground.



Push the red button and a very loud and obnoxious noise blares out from the front end.  Even with the hood down you can hear it without a problem.  You can use only one horn if you want, the larger one has a decent sound.  But the two together does make the best music.  It is rather cheaply made so you will want to use some super glue on the horns to make sure they don't fall apart.  I may go back this winter and build a better mounting setup for the horns that make it easier to access my air filter.  Time will tell.  But for under $20 this is a great way to get a little more noise under your hood.
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline Minmatar

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Re: Air Horn Upgrade for the SJ
« Reply #1 on: September 08, 2009, 09:37:30 AM »
lol is this the 140 db horn setup????? Also remember to keep that compressor lubed ;)

LoL only if we could own Train horns legally

Nice upgrade !
<)O.o(> NO!!!!! *as the sidekick rolls* My beer =(

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Offline mike5721947

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Re: Air Horn Upgrade for the SJ
« Reply #2 on: September 08, 2009, 03:53:42 PM »
i had the same horns in my firefly turbo. man people get out of the way with a horn that loud behind them, and then they look around for a big truck, but all they see is a little firefly.

ive got a full size gm horn going into my kick. i cant stand the horn thats in the truck now. its to girly. i want a manly horn. something that says get out of my way...
1990 Suzuki sidekick 2Dr Conv.
385,000 km and still going strong.
31" kumhos 3inchs of lift.

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Offline LilRed

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Re: Air Horn Upgrade for the SJ
« Reply #3 on: September 08, 2009, 04:09:57 PM »
I have em too on my Sidekick!  Way better than the stock horn!
some clips from The Wishbone Ranch
http://www.youtube.com/user/KyLilRed

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Offline Drone637

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Re: Air Horn Upgrade for the SJ
« Reply #4 on: September 15, 2009, 07:01:45 PM »
Well, the super glue helped keep the horn inside the bushing that held it into place.  So instead the bushing rattled it's way out.  But the horn was nice and loud though.  :D

So next I'll super glue the bushing in as well and fix the smaller horn in a similar matter.  The little air compressor also rattled it's way off the mount so I recommend using lock tight on all the bolts.  Other then those little issues the horn worked great on it's first time out. 
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline Minmatar

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Re: Air Horn Upgrade for the SJ
« Reply #5 on: September 15, 2009, 10:52:49 PM »
Now would 2 of these be over kill? Hmmmmm
<)O.o(> NO!!!!! *as the sidekick rolls* My beer =(

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Offline ecoast

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Re: Air Horn Upgrade for the SJ
« Reply #6 on: September 16, 2009, 10:36:16 AM »
...paint 'em black and mount between grill & radiator...= LOUDER
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                                                What the hell you lookin' down here for?

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Offline Drone637

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Re: Air Horn Upgrade for the SJ
« Reply #7 on: September 16, 2009, 03:18:52 PM »
What's overkill?  I have never heard of this strange term before.  :D

I'm not sure they need to be in the grill to be much louder.  Not much sheet metal up there to keep it quiet anyway.  :D
96 Geo Tracker, x-SJ-410,  x-White Rabbit, x-Project Trouble
Crawlers NorthWest
x-Trouble Racing

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Offline Hambone

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Re: Air Horn Upgrade for the SJ
« Reply #8 on: November 01, 2009, 02:00:40 PM »
I have one of these that's sitting in the garage waiting.  Now I'm inspired - thanks for the motivation! ;D

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Offline ar15tac

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Re: Air Horn Upgrade for the SJ
« Reply #9 on: November 09, 2009, 04:40:15 PM »
I HAVE ONE OF THOSE AND AN OWOOGAH!!! ONE I'M GOING TO HOOK THEM UP TO A THREE WAY SWITCH SO I'LL HAVE THE LITTLE GIRLY HORN THE CRAZY LOUD ONE AND THE FUNNY I'M EXCITED:)
I love god, my girl, my family, my zuk, my stang,

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Offline keith

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Re: Air Horn Upgrade for the SJ
« Reply #10 on: November 09, 2009, 07:18:16 PM »
My Tracker came with an unmounted set of these.  I haven't mounted them because I'm not sure where I would and didn't want wiring running all over.  I'll have to give it another look. 

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Offline zukimoo

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Re: Air Horn Upgrade for the SJ
« Reply #11 on: November 14, 2009, 09:11:44 AM »
in the zukimoo I had the stock horn, a twin air horn and a musical horn that was programed to play the "dukes of hazzard" song.

When people got in my way or cut me off then I'd hit that air and they always jumped thinking that a huge truck was going to plow them out of the way.

Is it overkill? Yup...it's the only way to go.
85 SJ413K SUA, 30" BFG muds, 512's, lockers and DOHC soon...
81 LJ80, 800cc of pure power....Stock
06 Baja Buggy

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Offline Cuthulu

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Re: Air Horn Upgrade for the SJ
« Reply #12 on: November 15, 2009, 08:11:32 PM »
Well if nothing else it should knock loose and body rust when you ler it go. ;)