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Tdi Samuria

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Offline ManicMechanic

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Tdi Samuria
« on: June 03, 2017, 05:53:20 PM »
Hello Zukiworld. I thought I would put my latest project up for others to see. I'm putting a Volkswagen 1.9 turbo diesel in a 87 samurai. List of mods prior to engine swap are
YJ spring conversion
2 inch yj springs
Toyota axle up front
Rock assault Toyota rear axle
5.29 gears with a spool in the rear
Side kick power steering
 OTR steering
4-1 gears in case
EOS t-case cradle
I was going to run the samurai trans with an acme adaptor but I don't think the 190mm clutch will handle the power and torque coming from the ALH. I found a 1984 Toyota Supra trans at the local junk yard and found it has a higher over drive than the same year truck trans and you can bolt a 22r bell housing right to it. When I looked at getting the adaptor from acme I noticed they don't use any dowel pins  on either side and only 4 of the 5 bell housing bolts on the motor. Plus it costs 600 bucks. I figured I can do it better. So I did. Here's what the samurai looks like now and the adaptor. The adaptor use's all 5 bell housing bolts and the bottom 2 are down pins with threads in them to bolt from the engine toward the trans.
« Last Edit: June 03, 2017, 05:56:11 PM by ManicMechanic »

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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #1 on: June 04, 2017, 01:37:19 PM »
Today I got the engine out and pressure washed the engine bay before the rain showed up to stop me. After the rain got here I went in the shop and put the adaptor on the diesel and mated the engine and trans together.

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Offline ebewley

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Re: Tdi Samuria
« Reply #2 on: June 11, 2017, 06:25:40 PM »
Looking good! Are you going to turn up the 1.9?

-Eric
Eric L. Bewley                               
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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #3 on: June 12, 2017, 04:58:42 PM »
I'm going to turn it up some for sure.  I might turn it up more if I decide to run a different turbo. As of now the plan is to run the stock turbo but I might try and modify a BRM turbo to fit because it's turned up and the ALH turbo hangs down. I sat the motor and trans in to see what clearance looks like and the answer is bad. I knew the tunnel would need to be opened up but it looks like I'm going to have to relocate the steering box to the outside of the frame.  Also it looks like the factory frame mounts have to go unless I use a remote oil filter and BRM turbo.

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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #4 on: July 06, 2017, 04:26:43 PM »
Finally got the parts and clear weather to work on my samurai some more. Went to power steering from a Toyota 4 runner to get the steering box on the out side of the frame.

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Offline ebewley

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Re: Tdi Samuria
« Reply #5 on: July 23, 2017, 09:26:04 AM »
Great progress on your build. I like the approach you're taking and can't wait to see a video of it rolling coal!

:)

-Eric
Eric L. Bewley                               
Editor, ZUKIWORLD Online                   

Suzuki 4x4 Owners Association - Please Join  The ZUKIWORLD ORDER Today!
About ZUKIWORLD Online: We are an enthusiast web site dedicated to the promotion of the Suzuki Automobile as the best and most capable vehicle on the planet. We offer product reviews, Tech tips, DIY, Travel and Adventure, Forum, Technical information, Life Style, and so much more!

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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #6 on: August 15, 2017, 01:30:35 PM »
Made a super short jack shaft out of a Toyota CV drive shaft. It's not plug and play I had to ream out the holes for the U joint because the CV shaft uses a slightly smaller U joint but after that it worked great. Now on to motor mounts and trans mount.

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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #7 on: October 03, 2017, 12:45:49 PM »
Finally got the motor mounts made and the motor sitting back in the frame.

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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #8 on: October 05, 2017, 01:52:35 PM »
And now the cab is back on.

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Offline ebewley

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Re: Tdi Samuria
« Reply #9 on: October 08, 2017, 05:19:25 PM »
Is the hood going to clear?

-Eric
Eric L. Bewley                               
Editor, ZUKIWORLD Online                   

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About ZUKIWORLD Online: We are an enthusiast web site dedicated to the promotion of the Suzuki Automobile as the best and most capable vehicle on the planet. We offer product reviews, Tech tips, DIY, Travel and Adventure, Forum, Technical information, Life Style, and so much more!

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Offline ManicMechanic

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Re: Tdi Samuria
« Reply #10 on: October 09, 2017, 04:23:20 AM »
At first that was a no. I was just going to do a cowl hood but then I took the intake off and put a low profile oil cap on and it closes. I'm going to drop the motor a 1/2 inch to help a little.  I was planing to do a custom intake so I'm just going to make it low profile then the hood should close just fine.

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Offline Lena01

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Re: Tdi Samuria
« Reply #11 on: October 14, 2017, 03:12:09 AM »
In Japanese, they are usually referred to as bushi. According to translator William Scott Wilson: "In Chinese, the character 侍 was originally a verb meaning "to wait upon", "accompany persons" in the upper ranks of society, and this is also true of the original term in Japanese, saburau. In both countries the terms were nominalized to mean "those who serve in close attendance to the nobility", the pronunciation in Japanese changing to saburai. According to Wilson, an early reference to the word "samurai" appears in the Kokin Wakashū (905–914), the first imperial anthology of poems, completed in the first part of the 10th century.